Advanced manufacturing operational apparatus, system, and method
View Patent ↗An advanced manufacturing operational apparatus, system, and method. In some embodiments, a three-dimensional printer, comprising an outer enclosure; and a print chamber within the outer enclosure, further comprising: a spool mount fixed proximally to a bottom of the print chamber and a rear of the print chamber, a compact toolhead coupled to a linear rail, and further comprising an extruder motor, a filament applicator, and a linear motor, wherein the linear motor is mounted towards the rear of the print chamber and may be selectively positioned above the spool mount, a linear drive system abutting the outer enclosure along at least one axis, a frame structure comprising a rigid base plate coupled to a vertical pulley system, a controller, and a non-transitory storage medium capable of storing machine-readable instructions executable to cause the controller to: utilize the filament applicator to dispense a build material.
1 . An enclosed three-dimensional printer, comprising:
an outer enclosure; and
a print chamber within the outer enclosure, further comprising:
a spool mount fixed proximally to a bottom of the print chamber and a rear of the print chamber,
a compact toolhead coupled to a linear rail, and further comprising an extruder motor, a filament applicator, and a linear motor, wherein the linear motor is mounted towards the rear of the print chamber and may be selectively positioned above the spool mount,
a linear drive system abutting the outer enclosure along at least one axis,
a frame structure comprising a rigid base plate coupled to a vertical pulley system configured to translate the compact toolhead along a vertical axis within the print chamber,
a controller, and
a non-transitory storage medium capable of storing machine-readable instructions executable to cause the controller to:
utilize the filament applicator to dispense a build material.
2 . The enclosed three-dimensional printer of claim 1 , wherein the outer enclosure is a ruggedized case.
3 . The enclosed three-dimensional printer of claim 1 , wherein the outer enclosure is designed to fit tightly within a commercial-off-the-shelf server rack.
4 . A method of additive manufacturing, the steps comprising:
providing an enclosed additive manufacturing system comprising an outer enclosure; and
a print chamber within the outer enclosure, further comprising a spool mount fixed proximally to a bottom of the print chamber and a rear of the print chamber,
a compact toolhead coupled to a linear rail,
and further comprising an extruder motor,
a filament applicator,
and a linear motor,
wherein the linear motor is mounted towards the rear of the print chamber and may be selectively positioned above the spool mount, a linear drive system abutting the outer enclosure along at least one axis,
a frame structure comprising a rigid base plate coupled to a vertical pulley system configured to translate the compact toolhead along a vertical axis within the print chamber,
a controller, a non-transitory storage medium capable of storing machine-readable instructions executable to cause the controller to utilize the filament applicator to dispense a build material;
heating the print chamber with heat radiated from the filament dispenser;
receiving instructions to build a three-dimensional object; and
printing the three-dimensional object within the print chamber of the enclosed additive manufacturing system.
5 . The method of additive manufacturing of claim 4 , wherein the outer enclosure is a ruggedized case.
6 . The method of additive manufacturing of claim 4 , wherein the outer enclosure is designed to fit tightly within a commercial-off-the-shelf server rack.
7 . A rack mountable additive manufacturing system, comprising:
an outer enclosure capable of mounting to a server rack; and
a print chamber within the outer enclosure designed to maximize volumetric efficiency, further comprising:
a spool mount fixed proximally to a bottom of the print chamber and a rear of the print chamber,
a compact toolhead coupled to a linear rail, and further comprising an extruder motor, a filament applicator, and a linear motor, wherein the linear motor is mounted towards the rear of the print chamber and may be selectively positioned above the spool mount,
a linear drive system abutting the outer enclosure along at least one axis,
a frame structure comprising a rigid base plate coupled to a vertical pulley system configured to translate the compact toolhead along a vertical axis within the print chamber,
a controller, and
a non-transitory storage medium capable of storing machine-readable instructions executable to cause the controller to:
utilize the filament applicator to dispense a build material.
8 . The rack mountable additive manufacturing system of claim 7 , wherein the outer enclosure is a ruggedized case.
9 . The rack mountable additive manufacturing system of claim 7 , further comprising: a control system configured to manage additive manufacturing processes.