IP Library Granted Patent US 12686176
Granted Patent B2
US 12686176 · App. 18/838,371 · Granted Jul 21, 2026

Modeled object and its manufacturing method, method of creating modeling data

Inventor: Ryohei Yuasa (Yamato, JP)
Assignee: KYORAKU CO., LTD.
B29C64/386B33Y50/00B29C64/118B33Y10/00
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Quick Facts
Patent No.
US 12686176
App. No.
18/838,371
Granted
Jul 21, 2026
Kind
B2
Abstract

The present invention provides a modeled object manufacturable with high precision in a short amount of time that may have a complex-shaped base structure. According to the present invention, the object is manufactured from modeling data prepared by selecting part of tool paths, from source data, for forming respective single-layer structures obtained by slicing a base structure at predetermined modeling pitches, wherein the selecting is performed in such a way that the larger a change in shape between tool paths of upper and lower layers is in the source data, the shorter an interlayer spacing in the source data is made.

Claims (14)

1 . A method for manufacturing a modeled object, comprising:

creating the object via additive manufacturing using modeling data prepared by selecting part of tool paths, from source data, for forming respective single-layer structures obtained by slicing a base structure at predetermined modeling pitches,

wherein the selecting is performed in such a way that the larger a change in shape between tool paths of upper and lower layers is in the source data, the shorter an interlayer spacing in the source data is made.

2 . A method for preparing modeling data, comprising:

selecting part of tool paths, from source data, for forming respective single-layer structures obtained by slicing a base structure at predetermined modeling pitches,

wherein the selecting is performed in such a way that the larger a change in shape between tool paths of upper and lower layers is in the source data, the shorter an interlayer spacing in the source data is made.

3 . The method of claim 1 , wherein the base structure is a three-dimensional periodic minimal curved surface with thickness.

4 . A method for manufacturing a modeled object comprising a step of laminating a plurality of single-layer structures,

wherein the plurality of single-layer structures are each composed of thread-shaped resin formed by moving a nozzle extruding fluidized resin along tool paths,

the tool path of at least one of the plurality of single-layer structures includes a folded portion folded back at a folding point provided on an outer peripheral portion of the tool path,

the folded portion is located inner to the outer peripheral portion and is a portion between an end of the tool path and the folding point.

5 . The method of claim 4 , wherein the end is placed on the outer peripheral portion.

6 . The method of claim 2 , wherein the base structure is a three-dimensional periodic minimal curved surface with thickness.

7 . The method of claim 4 , wherein the tool path includes the folded portion at both ends of the tool path of each of plurality of single-layer structures.