IP Library Granted Patent US 12686466
Granted Patent B2
US 12686466 · App. 18/864,434 · Granted Jul 21, 2026

Power-split hybrid driveline for an electric bicycle

Inventors: Benjamin Chetwood Struve′ (Kenilworth, GB); Sandro Bonardo (Peveragno, IT); Gianpiero Lenta (Roreto di Cherasco, IT); Flavio Santomauro (Sommariva del Bosco, IT); Fausto Michele Pignatta (Busca, IT); Andrea Canestrari (San Costanzo, IT)
Assignee: Raicam Driveline S.R.L.
B62M6/55F16H3/724
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Quick Facts
Patent No.
US 12686466
App. No.
18/864,434
Granted
Jul 21, 2026
Kind
B2
Abstract

An electric auxiliary drive system for a bicycle having a pedal crankshaft, an epicyclic gearing mechanism, an assist motor for driving an output shaft, and a control motor for controlling, through the epicyclic gearing mechanism, a transmission ratio between the pedal crankshaft and the output shaft is provided. A first one-way clutch operatively connected to the control motor is configured for blocking a rotation of a rotatable member of the epicyclic gearing mechanism in a forward direction of rotation while allowing the rotation of the rotatable member of the epicyclic gearing mechanism in a reverse direction of rotation. A second one-way clutch is configured for drivingly connecting the assist motor to the output shaft when the assist motor is switched on, and for disengaging the assist motor from the output shaft when the assist motor is switched off but the output shaft continues rotation in the forward direction.

Claims (22)

1 . An electric auxiliary drive system for a bicycle, comprising:

a pedal crankshaft for operation by a rider;

an epicyclic gearing mechanism configured to determine a transmission ratio between the pedal crankshaft and an output shaft for transmitting rotation to a rear wheel of the bicycle,

an assist motor for driving the output shaft;

a control motor drivingly connected to the epicyclic gearing mechanism for controlling, through the epicyclic gearing mechanism, the transmission ratio between the pedal crankshaft and the output shaft;

a first one-way clutch operatively connected between the control motor and a rigid element fixedly mountable to a bicycle frame, wherein the first one-way clutch is configured for blocking a rotation of a first rotatable member of the epicyclic gearing mechanism in a first, forward direction of rotation and for releasing and allowing free rotation of said first rotatable member of the epicyclic gearing mechanism in a second, reverse direction of rotation; and

a second one-way clutch operatively connected between the assist motor and the output shaft, wherein the second one-way clutch is configured for drivingly connecting the assist motor to the output shaft when the assist motor is switched on to drive the output shaft in a forward direction, so as to assist in driving the bicycle forwards, and for disengaging the assist motor from the output shaft when the assist motor is switched off but the output shaft continues rotation in the forward direction, wherein

the electric auxiliary drive system further comprises:

a second pinion gear releasably and drivingly connectable to a shaft of the assist motor through said second one-way clutch, and

a traction gear which is secured for rotation with the output shaft and which meshes with said second pinion gear.

2 . The electric auxiliary drive system of claim 1 , wherein the epicyclic gearing mechanism comprises

a sun gear secured for rotation with the output shaft,

a ring gear,

a set of planet gears between the sun gear and the ring gear, and

a planetary carrier secured for rotation with the pedal crankshaft and supporting the set of planet gears;

and wherein

the ring gear meshes with a first pinion gear mounted on a first shaft driven by the control motor, and

the first one-way clutch is operatively connected between the first shaft of the control motor and said rigid element fixedly mountable to the bicycle frame.

3 . The electric auxiliary drive system of claim 2 , wherein the ring gear forms internal teeth which mesh with the planet gears of the set of planet gears, and external teeth which mesh with said first pinion gear.

4 . The electric auxiliary drive system of claim 2 , wherein the ring gear forms internal teeth which mesh with the planet gears of the set of planet gears, and side teeth which mesh with said first pinion gear according to a bevel gear arrangement.

5 . The electric auxiliary drive system of claim 1 , wherein the output shaft comprises an axially extending central tubular portion which coaxially surrounds a length of the pedal crankshaft.

6 . An electrically powered bicycle comprising the electric auxiliary drive system of claim 1 .