IP Library Granted Patent US 12686468
Granted Patent B2
US 12686468 · App. 19/007,505 · Granted Jul 21, 2026

Method for operating a drive assembly of an electric bicycle

Inventors: Joseph Reck (Weil Im Schoenbuch, DE); Matthias Weinmann (Balingen, DE)
Assignee: Robert Bosch GmbH
B62M25/08B62M6/45
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Quick Facts
Patent No.
US 12686468
App. No.
19/007,505
Granted
Jul 21, 2026
Kind
B2
Abstract

A method of operating a drive assembly of an electric bicycle is disclosed, wherein the drive assembly has a drive unit and a shift control which can be actuated in a controlled manner. The method includes (i) determining a current drive load of the drive unit, (ii) increasing a motor speed of the drive unit in a controlled manner to an engagement speed at which the drive load reaches a predetermined engagement load, and (iii) performing controlled shifting via the shift control while operating the drive unit at a maximum of the engagement speed.

Claims (48)

1 . A method of operating a drive assembly of an electric bicycle, wherein the drive assembly includes a drive unit and a shift control which is configured to be actuated in a controlled manner, comprising:

determining a current drive load of the drive unit;

increasing a motor speed of the drive unit in a controlled manner to an engagement speed at which the drive load reaches a predetermined engagement load;

determining a shift speed such that the shift speed is less than the engagement speed by a predetermined shift offset; and

shifting in a controlled manner using the shift control while the drive unit is in operation at the shift speed.

2 . The method according to claim 1 , wherein:

the predetermined shift offset is at least 5% and at most 30% of the engagement speed, or

the predetermined shift offset is at least 5 rpm and at most 30 rpm.

3 . The method according to claim 1 , further comprising:

operating the drive unit at the shift speed in a controlled manner for at least a predetermined period of time and/or for at least a predetermined number of revolutions.

4 . The method according to claim 1 , wherein the predetermined engagement load is:

a maximum of 15 Nm, and

at least 3 Nm.

5 . The method according to claim 1 , further comprising determining a target speed, wherein the motor speed is increased in a controlled manner by continuously increasing the target speed.

6 . The method according to claim 5 , further comprising:

limiting the target speed to maximum target speed, wherein the maximum target speed is determined based on a determined rear wheel speed and a determined current gear ratio.

7 . The method according to claim 5 , wherein a determined current motor speed, or the determined current motor speed minus a predetermined speed offset, or a predefined speed, or a determined rear wheel speed multiplied by a determined current gear ratio minus an offset, is initially set as the target speed.

8 . The method according to claim 5 , further comprising:

increasing the target speed in response to an end of a predetermined period of time, and/or in response to a predetermined sensor signal.

9 . The method according to claim 8 , wherein increasing of the target speed is stopped when the drive load reaches or exceeds a predetermined load threshold.

10 . The method according to claim 5 , further comprising resetting the target speed when at least one of:

a sensed cadence is greater than or equal to the current motor speed,

the motor speed is less than or equal to a predetermined threshold for at least a predetermined period of time,

the motor speed is equal to zero for at least a predetermined period of time, and/or

the motor speed remains at a value less than the target speed for at least a predetermined period of time.

11 . The method according to claim 1 , wherein determining the current drive load is based on an actuation signal and/or an actuation current for actuation of the drive unit and/or based on a rotor position signal of a rotor position sensor of a sensor unit of the drive unit.

12 . The method according to claim 1 , wherein the method is carried out during travel of the electric bicycle.

13 . A drive assembly of an electric bicycle, comprising:

a drive unit;

a shift system; and

a controller configured to operate the drive unit and the shift system,

wherein the controller is further configured to perform the method according to claim 1 .

14 . An electric bicycle comprising a drive assembly according to claim 13 .

15 . The method according to claim 1 , wherein the shift speed is always greater than 0 rpm.

16 . The method according to claim 1 , wherein:

the predetermined shift offset is at least 10% and at most 30% of the engagement speed, or

the predetermined shift offset is at least 10 rpm and at most 30 rpm.

17 . The method according to claim 1 , wherein the predetermined engagement load is:

a maximum of 5 Nm, and

at least 3 Nm.

18 . The method according to claim 5 , further comprising:

increasing the target speed in response to an end of a predetermined period of time, and/or in response to a revolution signal of a rotational speed sensor and/or a speed sensor.

19 . The method according to claim 1 , wherein the method is carried out during forward movement of the electric bicycle.

20 . A method of operating a drive assembly of an electric bicycle, wherein the drive assembly includes a drive unit and a shift control which is configured to be actuated in a controlled manner, comprising:

determining a current drive load of the drive unit;

determining a target speed;

increasing a motor speed of the drive unit in a controlled manner to an engagement speed at which the drive load reaches a predetermined engagement load, wherein the motor speed is increased in the controlled manner by continuously increasing the target speed in response to an end of a predetermined period of time and/or in response to a predetermined sensor signal, wherein increasing of the target speed is stopped when the drive load reaches or exceeds a predetermined load threshold; and

shifting in a controlled manner using the shift control while the drive unit is in operation at a maximum of the engagement speed.