IP Library Granted Patent US 12686496
Granted Patent B2
US 12686496 · App. 18/430,004 · Granted Jul 21, 2026

Joint for composite tubular rods

Inventor: Mark R. Gurvich (Middletown, CT)
Assignee: B/E Aerospace, Inc.
B64D11/0648B60N2/682B64D11/0696F16C3/023F16C3/026F16C7/026F16C2226/16
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Quick Facts
Patent No.
US 12686496
App. No.
18/430,004
Granted
Jul 21, 2026
Kind
B2
Abstract

A joint assembly may include a first wedge ring, where the first wedge ring is arranged on an internal surface of the tubular composite rod, having a wedge-shaped radially outward geometry to form a wedge-shaped end portion. The joint assembly may include a second wedge ring, where the second wedge ring is arranged radially outward of an external surface of the tubular composite rod. The joint assembly may include a third wedge ring, where the third wedge ring is arranged between the second wedge ring and the tubular composite rod, where the third wedge ring is formed of two or more segments placed in a hoop direction. The first and the second wedge rings may be connected, for example, by thread joining.

Claims (40)

1 . A joint assembly in combination with a tubular composite rod, the joint assembly comprising:

a first wedge ring, wherein at least one end of the tubular composite rod has a wedge-shaped radially outward geometry to form a wedge-shaped end portion, wherein the first wedge ring is arranged on an internal surface of the tubular composite rod at the wedge-shaped end portion of the tubular composite rod, wherein the first wedge ring is conical and asymmetric in an axial cross-section with the wedge-shaped end portion, wherein the first wedge ring includes a first end and a second end, wherein the first end of the first wedge ring has a first diameter and the second end of the first wedge ring has a second diameter, wherein the first diameter is greater than the second diameter, wherein a slope of the first wedge ring is complementary to a rod slope of the tubular composite rod;

a second wedge ring, wherein the second wedge ring is arranged radially outward of an external surface of the tubular composite rod at the wedge-shaped end portion of the tubular composite rod; and

a third wedge ring, wherein the third wedge ring is arranged between the second wedge ring and the external surface of the tubular composite rod at the wedge-shaped end portion of the tubular composite rod, wherein the third wedge ring is formed of two or more segments placed in a hoop direction,

wherein the second wedge ring includes a first end and a second end, wherein the first end of the second wedge ring and the first end of the first wedge ring are directly connected outside of the wedge-shaped end portion of the tubular composite rod.

2 . The assembly of claim 1 , wherein the connection is implemented by at least one of:

a thread, one or more fasteners, an adhesion, or a combination thereof.

3 . The assembly of claim 1 , wherein a cross-section of the tubular composite rod is at least one of:

circular, quadratic, rectangular, or polygonal.

4 . The assembly of claim 1 , wherein the third wedge ring is formed of two segments.

5 . The assembly of claim 1 , wherein the third wedge ring is formed of three segments.

6 . The assembly of claim 1 , wherein the first wedge ring has a slope α in an axial cross-section at the external surface of the first wedge ring and the third wedge ring has a slope β in an axial cross-section at the external surface of the third wedge ring.

7 . The assembly of claim 6 , wherein the slope α is greater than the slope β.

8 . The assembly of claim 6 , wherein the slope α is smaller than the slope β.

9 . The assembly of claim 1 , wherein one of the first wedge ring, the second wedge ring or the third wedge ring are formed of at least one of:

a metal or a metal alloy.

10 . The assembly of claim 1 , wherein the tubular composite rod is formed as fiber-reinforced composite embedded in a matrix.

11 . The assembly of claim 10 , wherein a fiber of the fiber-reinforced composite includes at least one of carbon, glass, organic, or boron fibers, wherein the matrix includes at least one of a thermoset polymer or a thermoplastic polymer.

12 . An aircraft seat, the aircraft seat comprising:

a seatback;

a seat pan; and

a base assembly couplable to a floor of an aircraft cabin via one or more floor fittings, the base assembly comprising:

one or more tubular composite rods, wherein at least one end of the tubular composite rod has a wedge-shaped radially outward geometry to form a wedge-shaped end portion, wherein each tubular composite rod of the one or more tubular composite rods comprise:

one or more joint assemblies, each joint assembly comprising:

a first wedge ring, wherein the first wedge ring is arranged on an internal surface of the tubular composite rod at the wedge-shaped end portion of the tubular composite rod, wherein the first wedge ring is conical and asymmetric in an axial cross-section with the wedge-shaped end portion, wherein the first wedge ring includes a first end and a second end, wherein the first end of the first wedge ring has a first diameter and the second end of the first wedge ring has a second diameter, wherein the first diameter is greater than the second diameter, wherein a slope of the first wedge ring is complementary to a rod slope of the tubular composite rod;

a second wedge ring, wherein the second wedge ring is arranged radially outward of an external surface of the tubular composite rod at the wedge-shaped end portion of the tubular composite rod; and

a third wedge ring, wherein the third wedge ring is arranged between the second wedge ring and the external surface of the tubular composite rod at the wedge-shaped end portion of the tubular composite rod, wherein the third wedge ring is formed of two or more segments placed in a hoop direction,

wherein the second wedge ring includes a first end and a second end, wherein the first end of the second wedge ring and the first end of the first wedge ring are directly connected outside of the wedge-shaped end portion of the tubular composite rod.

13 . The aircraft seat of claim 12 , wherein the third wedge ring is formed of two segments.

14 . The aircraft seat of claim 12 , wherein the third wedge ring is formed of three segments.

15 . The aircraft seat of claim 12 , wherein the first wedge ring has a slope α in an axial cross-section at the external surface of the first wedge ring and the third wedge ring has a slope β in an axial cross-section at the external surface of the third wedge ring.

16 . The aircraft seat of claim 12 , wherein one of the first wedge ring, the second wedge ring or the third wedge ring are formed of at least one of:

a metal or a metal alloy.

17 . The aircraft seat of claim 12 , wherein the one or more tubular composite rods are formed as a fiber-reinforced composite embedded in a matrix, wherein a fiber of the fiber-reinforced composite includes at least one of carbon, glass, organic, or boron fibers, wherein the matrix includes at least one of a thermoset polymer or a thermoplastic polymer.

18 . A method of manufacturing a joint assembly for a tubular composite rod comprising:

positioning a second wedge ring axially toward a middle region of the tubular composite rod, wherein at least one end of the tubular composite rod has a wedge-shaped radially outward geometry to form a wedge-shaped end portion;

positioning two or more segments of a third wedge ring radially to form a ring assembly in the wedge-shaped end portion of the tubular composite rod;

translating the second wedge ring axially toward the two or more segments of the third wedge ring in the wedge-shaped end portion of the tubular composite rod;

positioning a first wedge ring axially toward an internal surface of the tubular composite rod in the wedge-shaped end portion of the tubular composite rod, wherein the first wedge ring is conical and asymmetric in an axial cross-section with the wedge-shaped end portion, wherein a slope of the first wedge ring is complementary to a rod slope of the tubular composite rod, wherein the first wedge ring includes a first end and a second end, wherein the first end of the first wedge ring has a first diameter and the second end of the first wedge ring has a second diameter, wherein the first diameter is greater than the second diameter; and

assembling the joint assembly by directly connecting the first end of the first wedge ring and the first end of the second wedge ring outside of the wedge-shaped end portion of the tubular composite rod.