IP Library Granted Patent US 12686523
Granted Patent B2
US 12686523 · App. 18/232,944 · Granted Jul 21, 2026

Systems and methods for pharmaceutical container processing

Inventor: Robert E. Hoffman (Linden, IN)
Assignee: Express Scripts Strategic Development, Inc.
B65B69/0033
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12686523
App. No.
18/232,944
Granted
Jul 21, 2026
Kind
B2
Abstract

A pharmaceutical extractor and associated components and methods for removing pharmaceuticals from a plurality of containers. The extractor includes a plurality of holders. Each holder is configured to hold at least one container of the plurality of containers. Each holder is repeatedly cycled through a series of container operation locations of the pharmaceutical extractor. In the series of container operation locations, the holders receive containers, the containers are cut to form pharmaceutical outlets in the containers, pharmaceuticals are moved out of the pharmaceutical outlets, and empty containers are dropped by the holders.

Claims (30)

1 . An item extractor comprising:

a plurality of grippers configured to hold at least one container of a plurality of containers, the at least one container being closed to hold a plurality of items,

a plurality of operation locations arranged in a spaced apart series along which a series of operations are performed,

a cutter located at a first operation location of the plurality of operation locations, the cutter including a container sensor to sense size of the container to control operation of the cutter engaging the at least one container, the cutter configured to cut the at least one container held by one of the plurality of grippers to create an outlet in the at least one container,

an item collection inlet located at a second operation location of the plurality of operation locations, the item collection inlet configured to receive items from the outlet in the at least one container, and

the plurality of grippers are configured to move, one gripper after another gripper, along the series of spaced apart operation locations to extract the items from the containers.

2 . The item extractor according to claim 1 , wherein the cutter cuts a bottom of the container to create the outlet.

3 . The item extractor according to claim 2 , wherein the cutter cuts the bottom completely off a remainder of the container to create the outlet.

4 . The item extractor according to claim 3 , wherein the plurality of grippers inverts the container with the bottom of the container being above a capped top of the container at the cutter.

5 . The item extractor according to claim 4 , wherein the plurality of grippers initially engage the container in an upright orientation with the capped top of the container being vertically above the bottom at the second operation location and then inverts the container from the second operation location to the first operation location prior to the cutter engaging the container.

6 . The item extractor of claim 5 , wherein the plurality of grippers is configured to repeatedly cycle through the series of spaced apart operation locations to perform the series of operations on additional containers of the plurality of containers.

7 . The item extractor according to claim 3 , further comprising an identification sensor to identify the at least one container to confirm the items in the at least one container.

8 . The item extractor according to claim 1 , wherein the plurality of grippers is configured to shake the plurality of containers to facilitate extracting the items from the outlet cut in the plurality of containers.

9 . An item extractor comprising:

a first operation location, a second operation location, and a third operation location, arranged in a spaced apart series along which a series of operations are performed,

a plurality of grippers configured to hold at least one container of a plurality of containers and move the at least one container from the first operation location to a second operation location and to the third operation location, the at least one container being closed to hold a plurality of items when engaged by one of the plurality of grippers,

a cutter located at the second operation location, the cutter including a container sensor to sense size of a container to control operation of the cutter engaging the at least one container, the cutter configured to cut the at least one container held by one of the plurality of grippers to create an outlet in the at least one container,

an item collection inlet located at the third operation location, the item collection inlet configured to receive items from the outlet in the at least one container, and

the plurality of grippers are configured to move, one gripper after another gripper, along the series of spaced apart operation locations to extract the items from the containers.

10 . The item extractor according to claim 9 , wherein the cutter cuts a bottom of the container to create the outlet.

11 . The item extractor according to claim 10 , wherein the cutter cuts the bottom completely off a remainder of the container to create the outlet.

12 . The item extractor according to claim 11 , wherein the plurality of grippers inverts the container with the bottom of the container being above a capped top of the container at the cutter.

13 . The item extractor according to claim 12 , wherein the plurality of grippers initially engage the container in an upright orientation with the capped top of the container being vertically above the bottom at the first operation location and then inverts the container at the second operation location prior to the cutter engaging the container.

14 . The item extractor according to claim 13 , wherein the plurality of grippers are configured to repeatedly cycle through a sequential series of the first operation location, the second operation location, and the third operation location to perform the series of operations on additional containers of the plurality of containers.

15 . The item extractor according to claim 11 , further comprising an identification sensor to identify the at least one container to confirm the items in the at least one container.

16 . The item extractor according to claim 9 , further comprising a drive configured to rotate the grippers between the first operation location, the second operation location, and the second operation location.

17 . The item extractor of claim 9 , wherein the plurality of grippers is configured to drop empty containers at the first operation location before receiving another container at the first operation location.

18 . The item extractor of claim 9 , wherein the plurality of grippers is configured to shake the plurality of containers at the third operation location to facilitate extracting of the items from the outlet in the plurality of containers.

19 . The item extractor according to claim 1 , wherein the plurality of grippers initially engage the container in an upright orientation with a capped top of the container being vertically above the bottom at the second operation location and then inverts the container from the second operation location to the first operation location prior to the cutter engaging the container.

20 . The item extractor according to claim 9 , wherein the plurality of grippers initially engage the container in an upright orientation with a capped top of the container being vertically above the bottom at the first operation location and then inverts the container at the second operation location prior to the cutter engaging the container.