IP Library Granted Patent US 12686632
Granted Patent B2
US 12686632 · App. 17/605,966 · Granted Jul 21, 2026

Radiation-resistant inorganic material and fiber thereof

Inventor: Hiroshi Fukazawa (Abiko-City, JP)
Assignee: NIPPON FIBER CORPORATION
C03C13/06C03C3/087C03C4/0042C04B14/42G21F1/06C03C2213/00C04B2111/00258
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12686632
App. No.
17/605,966
Granted
Jul 21, 2026
Kind
B2
Abstract

An inorganic material including SiO 2 , Al 2 O 3 , CaO, and Fe 2 O 3 as components, in which the mass percentages of the components in terms of oxide in the inorganic material are set as follows: i) the total content of SiO 2 and Al 2 O 3 is from 40% by mass to 70% by mass; ii) the ratio Al 2 O 3 /(SiO 2 +Al 2 O 3 ) (mass ratio) is in the range of 0.15 to 0.40; iii) the content of Fe 2 O 3 is from 16% by mass to 25% by mass; and iv) the content of CaO is from 5% by mass to 30% by mass, can be produced as an inorganic material having excellent melt spinnability and excellent radiation resistance.

Claims (43)

1 . A fiber having radiation resistance comprising an inorganic material, wherein the inorganic material comprises SiO 2 , Al 2 O 3 , CaO, and Fe 2 O 3 as components,

wherein the mass percentages of the components in terms of oxide in the inorganic material are as follows:

i) the total content of SiO 2 and Al 2 O 3 is from 40% by mass to 70% by mass;

ii) the ratio Al 2 O 3 /(SiO 2 +Al 2 O 3 ) (mass ratio) is in the range of 0.15 to 0.40;

iii) the content of Fe 2 O 3 is from 21% by mass to 25% by mass; and

iv) the content of CaO is from 5% by mass to 25% by mass.

2 . The fiber according to claim 1 , wherein the content of CaO is from 5% by mass to 17% by mass.

3 . The fiber according to claim 1 , wherein the content of Fe 2 O 3 is from 21% by mass to 23% by mass.

4 . A fiber-reinforced composite material reinforced with the fiber according to claim 1 .

5 . The fiber-reinforced composite material according to claim 4 , wherein the fiber-reinforced composite material is a fiber-reinforced resin.

6 . The fiber-reinforced composite material according to claim 4 , wherein the fiber-reinforced composite material is a fiber-reinforced cement.

7 . A method for suppressing radiation-induced deterioration of a fiber-reinforced composite material comprising a base material and a fiber and constituting a part to be irradiated with radiation, the method comprising adding the inorganic fiber of claim 1 as said fiber to the base material.

8 . The method for suppressing radiation-induced deterioration according to claim 7 , wherein the content of CaO is from 5% by mass to 17% by mass.

9 . The method for suppressing radiation-induced deterioration according to claim 7 , wherein the content of Fe 2 O 3 is from 21% by mass to 23% by mass.

10 . A method for producing an inorganic fiber having radiation resistance,

the method comprising melt-spinning a mixture of a silica source, an alumina source, a calcium oxide source, and an iron oxide source,

wherein the mass percentages of SiO 2 , Al 2 O 3 , CaO, and Fe 2 O 3 in terms of oxide in the mixture are as follows:

i) the total content of SiO 2 and Al 2 O 3 is from 40% by mass to 70% by mass;

ii) the ratio Al 2 O 3 /(SiO 2 +Al 2 O 3 ) (mass ratio) is in the range of 0.15 to 0.40;

iii) the content of Fe 2 O 3 is from 21% by mass to 25% by mass; and

iv) the content of CaO is from 5% by mass to 25% by mass.

11 . The method for producing an inorganic fiber according to claim 10 , wherein the content of CaO is from 5% by mass to 17% by mass.

12 . The method for producing an inorganic fiber according to claim 10 , wherein the content of Fe 2 O 3 is from 21% by mass to 23% by mass.

13 . The method for producing an inorganic fiber according to claim 10 , wherein the inorganic fiber is used for a part to be irradiated with radiation.

14 . The method for producing an inorganic fiber according to claim 10 , wherein fly ash is used as the silica source or the alumina source.

15 . The method for producing an inorganic fiber according to claim 14 , wherein the iron oxide source is copper slag.

16 . The method for producing an inorganic fiber according to claim 15 , wherein the calcium oxide source is iron and steel slag.

17 . The method for producing an inorganic fiber according to claim 10 , wherein the silica source or the alumina source is basalt or andesite.

18 . The method for producing an inorganic fiber according to claim 17 , wherein the iron oxide source is copper slag.

19 . The method for producing an inorganic material fiber according to claim 18 , wherein the calcium oxide source is iron and steel slag.

20 . A part to be irradiated with radiation, the part comprising a fiber having radiation resistance, the fiber comprising an inorganic material, wherein the inorganic material comprises SiO 2 , Al 2 O 3 , CaO, and Fe 2 O 3 as components,

wherein the mass percentages of the components in terms of oxide in the inorganic material are as follows:

i) the total content of SiO 2 and Al 2 O 3 is from 40% by mass to 70% by mass;

ii) the ratio Al 2 O 3 /(SiO 2 +Al 2 O 3 ) (mass ratio) is in the range of 0.15 to 0.40;

iii) the content of Fe 2 O 3 is from 21% by mass to 25% by mass; and

iv) the content of CaO is from 5% by mass to 25% by mass.

21 . The part according to claim 20 , wherein the content of CaO is from 5% by mass to 17% by mass.

22 . The part according to claim 20 , wherein the content of Fe 2 O 3 is from 21% by mass to 23% by mass.

23 . The part according to claim 20 ,

wherein the part to be irradiated with radiation is any one of the following:

a) a nuclear reactor building, a nuclear reactor containment vessel, piping inside a nuclear reactor facility, and a decommissioning robot;

b) a space station building, a space station, an artificial satellite, a planetary exploration satellite, and a space suit; and

c) medical devices utilizing particle beams.