Machinable coating with environmental barrier properties
An article includes a barrier layer disposed on a bond coat. The barrier layer includes diffusive particles and gettering particles disposed in a matrix. The article also includes a machinable coating disposed on the barrier layer. A method of applying a coating to an article is also disclosed.
1 . An article, comprising:
a ceramic based substrate, a bond coat on the substrate;
a barrier layer disposed on the bond coat, the barrier layer including diffusive particles and gettering particles disposed in a matrix, and there being a dispersion of the diffusive particles and the gettering particles within the same layer of matrix;
a machinable coating disposed on the barrier layer;
wherein a surface roughness of the machinable coating is between about 20 and about 100 microinches Ra; and
wherein the article includes a slot, and wherein the barrier layer and machinable coating are disposed on at least one surface of the slot; and
wherein the machinable coating is mullite.
2 . The article of claim 1 , wherein the matrix is silica.
3 . The article of claim 1 , further comprising a topcoat disposed between the barrier layer and the machinable coating.
4 . The article of claim 1 , wherein the surface roughness of the machinable coating is between about 25 and about 65 microinches Ra.
5 . The article of claim 1 , wherein the diffusive particles are barium-magnesium alumino-silicate.
6 . The article of claim 1 , wherein the gettering particles are SiOC or SiC.
7 . A method of applying a coating to an article, comprising:
applying a barrier layer to a ceramic based article, the barrier layer including diffusive particles and gettering particles disposed in a matrix, and there being a dispersion of the diffusive particles and the gettering particles within the same layer of matrix;
applying a machinable coating of mullite on the barrier layer;
machining the machinable coating;
wherein a surface roughness of the machinable coating is between about 20 and about 100 microinches Ra after the machining; and
wherein the article includes a slot, and wherein the barrier layer and machinable coating are applied to at least one surface of the slot.
8 . The method of claim 7 , wherein the machining is by at least one of grinding, ultrasonic machining, water guided laser, milling and reaming.
9 . The method of claim 7 , wherein the matrix is silica.
10 . The method of claim 7 , wherein the diffusive particles are barium-magnesium alumino-silicate and wherein the gettering particles are SiOC or SiC.
11 . The method of claim 7 , wherein a surface roughness of the machinable coating is about 350 microinches Ra before the machining.
12 . The method of claim 7 , wherein a surface roughness of the machinable coating is between about 25 and about 65 microinches Ra after the machining.
13 . The method of claim 7 , further comprising applying a topcoat to the barrier layer before applying the machinable coating.