IP Library Granted Patent US 12686928
Granted Patent B2
US 12686928 · App. 18/131,696 · Granted Jul 21, 2026

Machinable coating with environmental barrier properties

Inventors: David A. Litton (West Hartford, CT); Ahmed Abdillahi Abdi (Oceanside, CA)
Assignee: RTX Corporation
C23C28/042F01D5/288F05D2230/90F05D2300/611
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Quick Facts
Patent No.
US 12686928
App. No.
18/131,696
Filed
Apr 6, 2023
Granted
Jul 21, 2026
Kind
B2
Art Unit
1713
USPC
427/331
Abstract

An article includes a barrier layer disposed on a bond coat. The barrier layer includes diffusive particles and gettering particles disposed in a matrix. The article also includes a machinable coating disposed on the barrier layer. A method of applying a coating to an article is also disclosed.

Claims (24)

1 . An article, comprising:

a ceramic based substrate, a bond coat on the substrate;

a barrier layer disposed on the bond coat, the barrier layer including diffusive particles and gettering particles disposed in a matrix, and there being a dispersion of the diffusive particles and the gettering particles within the same layer of matrix;

a machinable coating disposed on the barrier layer;

wherein a surface roughness of the machinable coating is between about 20 and about 100 microinches Ra; and

wherein the article includes a slot, and wherein the barrier layer and machinable coating are disposed on at least one surface of the slot; and

wherein the machinable coating is mullite.

2 . The article of claim 1 , wherein the matrix is silica.

3 . The article of claim 1 , further comprising a topcoat disposed between the barrier layer and the machinable coating.

4 . The article of claim 1 , wherein the surface roughness of the machinable coating is between about 25 and about 65 microinches Ra.

5 . The article of claim 1 , wherein the diffusive particles are barium-magnesium alumino-silicate.

6 . The article of claim 1 , wherein the gettering particles are SiOC or SiC.

7 . A method of applying a coating to an article, comprising:

applying a barrier layer to a ceramic based article, the barrier layer including diffusive particles and gettering particles disposed in a matrix, and there being a dispersion of the diffusive particles and the gettering particles within the same layer of matrix;

applying a machinable coating of mullite on the barrier layer;

machining the machinable coating;

wherein a surface roughness of the machinable coating is between about 20 and about 100 microinches Ra after the machining; and

wherein the article includes a slot, and wherein the barrier layer and machinable coating are applied to at least one surface of the slot.

8 . The method of claim 7 , wherein the machining is by at least one of grinding, ultrasonic machining, water guided laser, milling and reaming.

9 . The method of claim 7 , wherein the matrix is silica.

10 . The method of claim 7 , wherein the diffusive particles are barium-magnesium alumino-silicate and wherein the gettering particles are SiOC or SiC.

11 . The method of claim 7 , wherein a surface roughness of the machinable coating is about 350 microinches Ra before the machining.

12 . The method of claim 7 , wherein a surface roughness of the machinable coating is between about 25 and about 65 microinches Ra after the machining.

13 . The method of claim 7 , further comprising applying a topcoat to the barrier layer before applying the machinable coating.