IP Library Granted Patent US 12686945
Granted Patent B2
US 12686945 · App. 17/763,142 · Granted Jul 21, 2026

SiC substrate, SiC substrate production method, SiC semiconductor device, and SiC semiconductor device production method

Inventor: Tadaaki Kaneko (Sanda, JP)
Assignees: KWANSEI GAKUIN EDUCATIONAL FOUNDATION; TOYOTA TSUSHO CORPORATION
C30B29/36C30B23/06H10D62/8325H10P14/22H10P14/2904H10P14/2926H10P14/3208H10P14/3408H10P14/36
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12686945
App. No.
17/763,142
Granted
Jul 21, 2026
Kind
B2
Abstract

The present invention addresses the issue of providing: an SiC substrate having a dislocation conversion layer that can reduce resistance; and a novel technology pertaining to SiC semiconductors. This SiC substrate and SiC semiconductor device comprise a dislocation conversion layer 12 having a doping concentration of at least 1×10 15 cm −3 . As a result of comprising a dislocation conversion layer 12 having this kind of doping concentration: expansion of basal plane dislocations and the occurrence of high-resistance stacking faults can be suppressed; and resistance when SiC semiconductor devices are produced can be reduced.

Claims (16)

1 . A SiC substrate comprising a base substrate and a dislocation conversion layer having a doping concentration of 1×10 15 cm −3 or more,

wherein the dislocation conversion layer is a single layer formed directly above the base substrate and has a conversion rate from the basal plane dislocation to the threading edge dislocation of more than 95%, and

wherein, in the base substrate, a subsurface damaged layer is removed and a macro-step bunching is decomposed such that the base substrate has a main surface having steps of one unit cell height.

2 . The SiC substrate according to claim 1 , comprising a dislocation conversion layer having a doping concentration of 1×10 17 cm −3 or more.

3 . The SiC substrate according to claim 1 , wherein the dislocation conversion layer has a thickness of 1 μm or more.

4 . The SiC substrate according to claim 1 , wherein the dislocation conversion layer has a conversion rate from the basal plane dislocation to the threading edge dislocation of 100%.

5 . The SiC substrate according to claim 1 , further comprising an epitaxial growth layer formed directly above the dislocation conversion layer,

wherein the doping concentration of the dislocation conversion layer is higher than the doping concentration of the epitaxial growth layer.

6 . A SiC semiconductor device comprising a base substrate and a dislocation conversion layer having a doping concentration of 1×10 15 cm −3 or more,

wherein the dislocation conversion layer is a single layer formed directly above the base substrate and has a conversion rate from the basal plane dislocation to the threading edge dislocation of more than 95%, and

wherein, in the base substrate, a subsurface damaged layer is removed and a macro-step bunching is decomposed such that the base substrate has a main surface having steps of one unit cell height.

7 . The SiC semiconductor device according to claim 6 , comprising a dislocation conversion layer having a doping concentration of 1×10 17 cm −3 or more.

8 . The SiC semiconductor device according to claim 6 , wherein the dislocation conversion layer has a thickness of 1 μm or more.

9 . The SiC semiconductor device according to claim 6 , wherein the dislocation conversion layer has a conversion rate from the basal plane dislocation to the threading edge dislocation of 100%.

10 . The SiC semiconductor device according to claim 6 , further comprising an epitaxial growth layer formed directly above the dislocation conversion layer,

wherein the doping concentration of the dislocation conversion layer is higher than the doping concentration of the epitaxial growth layer.