Condensate tray assembly
A condensate tray assembly for use below a condensate generating appliance, particularly a refrigeration unit. The assembly comprises a tray ( 1 ) with an inlet ( 3 A) and an outlet ( 3 ) towards the bottom of the tray. A self-priming pump ( 5 ) is connected to the outlet for pumping liquid from the tray. A sensor ( 12 ) within the tray determines the rate of change of the depth of liquid. A control system ( 14 ) receives an input from the sensor ( 12 ) to control the pump ( 5 ) to pump liquid from the tray and to turn off the pump based on the rate of reduction of the depth of liquid in the tray. The invention also extends to a method of operating the pump.
1 . A condensate tray assembly for use below a condensate generating appliance, the assembly comprising:
a tray comprising an inlet via which condensate can enter the tray:
an outlet towards the bottom of the tray;
a pump connected to the outlet for pumping liquid from the tray;
a sensor within the tray to determine the rate of change of the depth of liquid in the tray; and
a control system receiving an input from the sensor to control the pump to pump liquid from the tray and to turn off the pump based on the rate of reduction of the depth of liquid in the tray.
2 . The condensate tray assembly according to claim 1 , wherein the pump is a self-priming pump.
3 . The condensate tray assembly according to claim 2 , wherein the sensor is a capacitive sensor.
4 . The condensate tray assembly according to claim 1 , wherein the tray has a sloped lower surface which slopes towards the outlet, a sensor being positioned in the vicinity of the outlet.
5 . The condensate tray assembly according to claim 1 , wherein a filter is provided in the tray upstream of the outlet in order to prevent large particles within the tray from entering the pump.
6 . The condensate tray assembly according to claim 5 , wherein the sensor is integrated into the filter.
7 . The condensate tray assembly according to claim 6 , wherein the filter is formed of a printed circuit board comprising a plurality of holes forming a filter screen through the printed circuit board.
8 . The condensate tray assembly according to claim 7 , wherein a first set of capacitive elements are formed in the printed circuit board forming a first capacitive sensor capable of measuring the depth of the liquid adjacent to the filter.
9 . The condensate tray assembly according to claim 8 , wherein the capacitive elements are shielded on one side such that they measure the depth on one side of the filter.
10 . The condensate tray assembly according to claim 8 , wherein the filter comprises a second set of capacitive elements formed on the printed circuit board forming a second capacitive sensor capable of measuring the depth of the liquid adjacent to the filter on a side opposite to the side measured by the first set of capacitive elements.
11 . The condensate tray assembly according to claim 7 , wherein the printed circuit board preferably has an array of holes which decrease in size towards the bottom of the printed circuit board.
12 . The condensate tray assembly according to claim 11 , wherein the printed circuit board is copper-plated in the vicinity of the holes.
13 . A refrigeration unit comprising a condensate tray assembly according to claim 1 .
14 . The condensate tray assembly according to claim 1 , wherein the sensor is configured to determine the rate of reduction of the depth of liquid in the tray.
15 . The condensate tray assembly according to claim 1 , wherein the control system turns off the pump based on extrapolating the rate of reduction of the depth of liquid in the tray.
16 . A method of emptying a condensate tray assembly for use below a condensate generating appliance, the assembly comprising:
a tray comprising an inlet via which condensate can enter the tray;
an outlet towards the bottom of the tray; and
a pump connected to the outlet for pumping liquid from the tray;
the method comprising:
sensing the rate of change of the depth of liquid in the tray;
controlling the pump to pump liquid from the tray; and
turning off the pump based on the rate of reduction of the depth of liquid in the tray.
17 . The method according to claim 16 of emptying a condensate tray assembly further comprising controlling the speed of the pump based on the output of first and second capacitive sensors integrated into a filter, the filter provided in the tray upstream of the outlet.
18 . The method according to claim 16 , wherein sensing the rate of change of the depth of liquid in the tray comprises sensing the rate of reduction of the depth of liquid in the tray.
19 . The method according to claim 16 , wherein turning off the pump based on the rate of reduction of the depth of liquid comprises turning off the pump based on extrapolating the rate of reduction of the depth of liquid in the tray.
20 . The method according to claim 19 , wherein the assembly further comprises a sensor within the tray for sensing the rate of change of the depth of liquid in the tray, and
wherein turning off the pump based on extrapolating the rate of reduction of the depth of liquid in the tray comprises turning off the pump when the depth of liquid is below the sensor.