Flexible magnetic resonance (MR) coil array using electrical zipper contacts

1 . A magnetic resonance (MR) coil construction system, comprising:

MR coil sheets comprising electrically conductive MR coil elements or MR coil element portions disposed in electrically insulating sheets;

wherein the MR coil sheets have edges with connecting mechanisms configured to connect the MR coil sheets to construct an MR coil array,

wherein the connecting mechanisms comprise zipper teeth.

2 . The MR coil construction system of claim 1 , wherein the zipper teeth are configured to connect the MR coil sheets by interlocking to define zippers connecting the MR coil sheets.

3 . The MR coil construction system of claim 1 , wherein the zipper teeth comprises electrically non-conducting zipper teeth and electrically conducting zipper teeth, and the MR coil sheets include electrically conductive MR coil element portions configured to be galvanically connected together by the electrically conducting zipper teeth.

4 . The MR coil construction system of claim 3 , wherein the electrically non-conducting teeth are made from plastic and the electrically conducting teeth are made from a gold-plated copper alloy.

5 . The MR coil construction system of claim 1 , wherein the electrically insulating sheets comprise a lightweight foam contained in a plastic jacket.

6 . An MR coil array constructed using the MR coil array construction system of claim 1 .

7 . The MR coil array of claim 6 , wherein the connecting mechanisms are mutually parallel extending in a transverse direction in the MR coil array.

8 . The MR coil array of claim 6 , wherein the connecting mechanisms form an array of connecting mechanisms distributed across a surface of the MR coil array.

9 . A magnetic resonance (MR) coil construction system, comprising:

MR coil sheets comprising electrically conductive MR coil elements or MR coil element portions disposed in electrically insulating sheets;

wherein the MR coil sheets have edges with connecting mechanisms configured to connect the MR coil sheets to construct an MR coil array,

one or more sensors configured to measure a patient characteristic of a patient; and

at least one electronic processor programmed to output a recommended configuration of the MR coil array based on the measured patient characteristic.

10 . The MR coil construction system of claim 9 , wherein:

the one or more sensors comprises a camera configured to acquire images of a patient during patient loading into a bore of an MR imaging device; and

the at least one electronic processor is programmed to estimate the recommended configuration of the MR coil array for the patient.

11 . The system of claim 9 , wherein the connecting mechanisms comprise zipper teeth configured to connect the MR coil sheets by interlocking to define zippers connecting the MR coil sheets.

12 . The system of claim 9 , wherein the connecting mechanisms comprise continuous edge connectors configured to connect the MR coil sheets by interlocking to define toothless zippers.

13 . A magnetic resonance (MR) coil construction system, comprising:

MR coil sheets comprising electrically conductive MR coil elements or MR coil element portions disposed in electrically insulating sheets;

wherein the MR coil sheets have edges with connecting mechanisms configured to connect the MR coil sheets to construct an MR coil array,

a first part including at least the electrically conductive MR coil element portions;

a second part including at least preamplifiers; and

a zipper configured to connect the first part and the second part and electrically connect the preamplifiers to the electrically conductive MR coil portions.

14 . A magnetic resonance (MR) coil array comprising:

MR coil sheets, wherein each MR coil sheet comprises at least one electrically conductive MR coil element or MR coil element portion disposed in an electrically insulating sheet having at least one edge that includes zipper teeth; and

one or more zippers securing the MR coil sheets together to form the MR coil array, each zipper being formed by interlocked zipper teeth of neighboring edges of different MR coil sheets of the MR coil array.

15 . The MR coil array of claim 14 , wherein the zipper teeth of the MR coil sheets include:

electrically insulating zipper teeth; and

electrically conductive zipper teeth;

wherein the MR coil array includes at least one zipper-connected MR coil element that is formed by MR coil element portions of two MR coil sheets that are galvanically connected in the MR coil array by interlocked electrically conductive zipper teeth of the zipper that secures the two MR coil sheets together.

16 . The MR coil array of claim 14 , wherein the zipper teeth of the MR coil sheets include:

optically inactive zipper teeth; and

optical coupler zipper teeth;

wherein the MR coil array includes at least one optical fiber connection comprising an optical coupling formed by interlocked optical coupler zipper teeth of at least one zipper of the MR coil array.

17 . The MR coil array of claim 14 , further comprising:

a coil edge attachment comprising edges of MR coil sheets at a periphery of the coil array having zipper teeth not interlocked with zipper teeth of any other coil sheet.

18 . The MR coil array of claim 14 , wherein each two zippers of the MR coil array are either mutually perpendicular or mutually parallel.

19 . The MR coil array of claim 14 , wherein the coil sheets further include preamplifiers electrically connected with the electrically conductive MR coil elements or MR coil element portions.

20 . A method of constructing a magnetic resonance (MR) coil array, the method comprising:

connecting MR coil sheets comprising electrically conductive MR coil elements or MR coil element portions together using edge connectors to construct the coil array, wherein the edge connectors comprise zipper teeth configured to connect the MR coil sheets by interlocking to define zippers connecting the MR coil sheets.

21 . The method of claim 20 , wherein method further includes:

acquiring images of a patient being loaded into a bore of the medical imaging device);

determining one or more features of the patient from the acquired images; and

outputting a proposed configuration of the MR coil array configuration including a grid of coil sheets;

wherein the MR coil array is assembled according to the proposed configuration.