IP Library Granted Patent US 12688949
Granted Patent B2
US 12688949 · App. 18/388,312 · Granted Jul 21, 2026

Cable structure with information transmission and risk early warning functions and method of using same

Inventors: Hong Miao (Hangzhou City, CN); Junhuo Hong (Hangzhou City, CN); Rongrong Dai (Hangzhou City, CN); Chenchao Hong (Hangzhou City, CN); Yijia Zhang (Hangzhou City, CN); Wentao Miao (Hangzhou City, CN)
Assignee: Bestone (Zhejiang) Safety Technology Co., Ltd.
H01B7/328G01D5/353H01B7/2825H01B7/32H01B9/003H01B9/005H01B11/22
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Quick Facts
Patent No.
US 12688949
App. No.
18/388,312
Granted
Jul 21, 2026
Kind
B2
Abstract

The present disclosure provides a cable structure with information transmission and risk early warning functions and a method of using the same. An optical fiber unit includes a communicating optical fiber unit and a sensing optical fiber unit. The communicating optical fiber unit consists of a single-mode optical fiber and a casing for protecting the optical fiber. The sensing optical fiber unit consists of a single-mode optical fiber and/or a multimode optical fiber and a casing for protecting the optical fiber. The optical fiber unit includes a single optical fiber or a plurality of optical fibers. The optical fiber in the communicating optical fiber unit and the optical fiber in the sensing optical fiber unit are packaged separately in separate casings or packaged together in a same casing. The optical fiber unit is placed between an outer sheath and a waterproof insulating layer of the power transmission unit.

Claims (10)

1 . A cable structure with information transmission and risk early warning functions, comprising:

a power transmission unit and an optical fiber unit, wherein the optical fiber unit comprises a communicating optical fiber unit and a sensing optical fiber unit; the communicating optical fiber unit consists of a single-mode optical fiber and a casing for protecting the optical fiber; the sensing optical fiber unit consists of a single-mode optical fiber and/or a multimode optical fiber and a casing for protecting the optical fiber; the optical fiber unit comprises a plurality of optical fibers; the optical fiber in the communicating optical fiber unit and the optical fiber in the sensing optical fiber unit are packaged separately in separate casings or packaged together in a same casing; the optical fiber unit is placed between an outer sheath and an insulating layer of the power transmission unit; the optical fiber unit is arranged linearly along an axis of a cable; the optical fiber in the communicating optical fiber unit is configured for information transmission; and the optical fiber in the sensing optical fiber unit is configured for risk early warning on the cable and reduction of major safety accidents;

wherein a bending radius of the optical fiber unit is not less than 30 times an outer diameter of a casing of the optical fiber unit, and the casing of the optical fiber unit is wound around a surface of the cable in an “8” shape.

2 . The cable structure with information transmission and risk early warning functions according to claim 1 , wherein the optical fiber unit has an outer diameter in a range of 2.5-6.0 mm and a wall thickness in a range of 0.2-2.0 mm; an optical fiber extra length of the optical fiber unit is greater than a maximum extension length of the cable under an ultimate tension; an optical fiber extra length of the communicating optical fiber unit is 3-6% % greater than a cable core length of the power transmission unit, and the optical fiber extra length of the optical fiber unit is 1-8% % greater than the cable core length of the power transmission unit; optical fibers having different extra lengths are placed in a same casing or in different casings; and extra lengths of optical fibers in a same casing are identical or different at a same grade.

3 . The cable structure with information transmission and risk early warning functions according to claim 1 , wherein a water blocking fiber paste or a dry-type water blocking powder is injected between the casing and the single-mode optical fiber as well as the multimode optical fiber; the casing and the cable are tightly wrapped by a heat-shrinkable material; and the heat-shrinkable material covers the power transmission unit and the optical fiber unit by a length of greater than 1 m.

4 . A method of using the cable structure with information transmission and risk early warning functions according to claim 1 , comprising:

connecting an optical fiber in the cable to a corresponding optical fiber switch to realize the information transmission function; and

connecting an optical fiber in the cable to an optical fiber sensing demodulator for real-time distributed acquisition and analysis of safety and health data of the cable, thereby providing early warning on cable safety.

5 . The method according to claim 4 , wherein the optical fiber unit has an outer diameter in a range of 2.5-6.0 mm and a wall thickness in a range of 0.2-2.0 mm; an optical fiber extra length of the optical fiber unit is greater than a maximum extension length of the cable under an ultimate tension; an optical fiber extra length of the communicating optical fiber unit is 3-6% % greater than a cable core length of the power transmission unit, and the optical fiber extra length of the optical fiber unit is 1-8% % greater than the cable core length of the power transmission unit; optical fibers having different extra lengths are placed in a same casing or in different casings; and extra lengths of optical fibers in a same casing are identical or different at a same grade.

6 . The method according to claim 4 , wherein the optical fiber unit is led out from the outer sheath and welded after sealing between the optical fiber unit and the outer sheath is made; a water blocking fiber paste or a dry-type water blocking powder is injected between the casing and the single-mode optical fiber as well as the multimode optical fiber; an optical fiber splice closure is disposed at splices of the single-mode optical fiber and the multimode optical fiber; the casing and the cable are tightly wrapped by a heat-shrinkable material; the heat-shrinkable material covers the power transmission unit and the optical fiber unit by a length of greater than 1 m; the naked casing is wound around an outer wall of the outer sheath of the cable by using the heat-shrinkable material; and the optical fiber splice closure is sealed by the heat-shrinkable material.