Thermally protected metal oxide varistor
View Patent ↗A metal oxide varistor (MOV) includes an MOV body, a first electrode, a second electrode, and a thermal cut-off insulation shell. The MOV body is a crystalline microstructure with zinc oxide mixed with one or more other metal oxides. The first electrode is adjacent one side of the MOV body and is connected to a first radial lead. The second electrode is adjacent a second side of the MOV body and is connected to a second radial lead having a curved portion. The thermal cut-off insulation shell is adjacent the second electrode and has a protrusion, with the curved portion of the second radial lead being adjacent the protrusion.
1 . A metal oxide varistor comprising:
a metal oxide varistor body comprising a crystalline microstructure featuring zinc oxide mixed with one or more other metal oxides;
a first electrode disposed adjacent a first side of the metal oxide varistor body, wherein the first electrode is coupled to a first radial lead;
a second electrode disposed adjacent a second side of the metal oxide varistor body, wherein the second electrode is coupled to a second radial lead, wherein the second radial lead comprises a circular portion; and
a thermal cut-off insulation shell disposed adjacent the second electrode, the thermal cut-off insulation shell comprising a cylindrical protrusion, wherein the circular portion fits around the cylindrical protrusion.
2 . The metal oxide varistor of claim 1 , the second radial lead further comprising a vertical portion extending radially outward from the metal oxide varistor body, wherein the vertical portion is connected to the circular portion.
3 . The metal oxide varistor of claim 2 , the second radial lead further comprising an end portion, wherein the end portion is affixed to the second electrode using a soldering paste.
4 . The metal oxide varistor of claim 3 , wherein the end portion moves away from the second electrode once the soldering paste melts.
5 . The metal oxide varistor of claim 1 , wherein the second radial lead is a phosphor copper wire.
6 . The metal oxide varistor of claim 1 , wherein the second radial lead comprises bronze C5191.
7 . The metal oxide varistor of claim 1 , wherein the second radial lead comprises steel.
8 . The metal oxide varistor of claim 1 , wherein the thermal cut-off insulation shell comprises Al2O3.
9 . The metal oxide varistor of claim 1 , wherein the thermal cut-off insulation shell comprises plastic.