IP Library Granted Patent US 12689025
Granted Patent B2
US 12689025 · App. 17/754,990 · Granted Jul 21, 2026

Positive electrode active material for lithium secondary battery, preparation method therefor, and lithium secondary battery comprising same

Inventors: Moon Ho Choi (Cheongju-si, KR); Gyeong Jae Heo (Cheongju-si, KR); Seung Hyun Choi (Cheongju-si, KR)
Assignee: ECOPRO BM CO., LTD.
H01M4/366H01M4/0471H01M4/485H01M4/505H01M4/525H01M10/0525H01M2004/028
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Quick Facts
Patent No.
US 12689025
App. No.
17/754,990
Filed
Apr 18, 2022
Granted
Jul 21, 2026
Kind
B2
Art Unit
1725
USPC
429/231.95
Abstract

The present invention comprises, in lithium composite oxide particles, an overlithiated oxide having a layered crystal structure and represented by chemical formula 1 below, and comprises a lithium manganese oxide represented by chemical formula 2 below outside the lithium composite oxide particles, wherein the overlithiated oxide included in the particles and the lithium manganese oxide included outside the particles have different Li/IM values. [Chemical formula 1] rLi 2 MnO 3 ·(1- r )Li a Ni x Co y Mn z M1 1-(x+y+z) O 2 (wherein, in chemical formula 1, 0<r≤0.6, 0<a≤1, 0≤x≤1, 0≤y<1, 0≤z<1, and 0<x+y+z≤1, and M1 is at least any one selected from Na, K, Mg, Al, Fe, Cr, Y, Sn, Ti, B, P, Zr, Ru, Nb, W, Ba, Sr, La, Ga, Mg, Gd, Sin, Ca, Ce, Fe, Al, Ta, Mo, Se, Zn, Nb, Cu, in, S, B, and Bi) [Chemical formula 2] Li b Mn p O q (wherein, in chemical formula 2, 0.1≤b/p≤2.5 and 0<q≤15).

Claims (28)

1 . A cathode active material for a secondary battery comprising:

lithium composite oxide particles;

overlithiated oxide represented by Formula 1 below and having a layered crystal structure inside the lithium composite oxide particles; and

lithium manganese oxide represented by Formula 2 below outside the lithium composite oxide particles,

wherein, when a ratio of a number of moles of lithium (Li) to a total number of moles of metal (M) excluding lithium is defined as Li/M, the overlithiated oxide comprised inside the lithium composite oxide particles and the lithium manganese oxide comprised outside the lithium composite oxide particles have different values of Li/M,

rLi 2 MnO 3 ·(1- r )Li a Ni x Co y Mn z M1 1-(x+y+z) O2  [Formula 1]

wherein r, a, x, y, and z satisfy 0<r≤0.6, 0<a≤1, 0≤x≤1, 0<y<1, 0≤z<1, and 0<x+y+z<1, and

M1 comprises at least one selected from Ba, Sr, P, Y, Zr, Nb, Mo, Ta, or W,

Li b Mn p O q   [Formula 2]

wherein b, p and q satisfy 0.1≤b/p≤2.5, and 0<q≤15,

wherein a Li/M ratio inside the lithium composite oxide particles is 1.1 to 1.6, and

wherein:

a) a Li/M ratio outside the lithium composite oxide particles is from 0.1 to 0.9, and the outside of the lithium composite oxide particles has a spinel crystal structure; or

b) a Li/M ratio outside the lithium composite oxide particles is from 1.8 to 2.5, and the outside of the lithium composite oxide particles has a layered crystal structure.

2 . The cathode active material for a secondary battery according to claim 1 , wherein the lithium composite oxide particles have a lithium concentration gradient from an inside to an outside of the lithium composite oxide particles.

3 . The cathode active material for a secondary battery according to claim 1 , wherein a ratio (Mn/Ni) of a number of moles of manganese (Mn) to a total number of moles of nickel (Ni) inside the lithium composite oxide particles is 1 to 4.5.

4 . The cathode active material for a secondary battery according to claim 1 , wherein the lithium composite oxide particles have a manganese concentration gradient from an inside to an outside of the lithium composite oxide particles.

5 . The cathode active material according to claim 1 , wherein the lithium composite oxide particles comprise secondary particles formed by agglomeration of primary particles, and

M1 of Formula 1 is a dopant acting as a flux for growing the primary particles.

6 . The cathode active material according to claim 1 , wherein the lithium composite oxide particles comprise secondary particles formed by agglomeration of primary particles, and

primary particles having a size of 300 nm to 10 μm are present in an amount of 50 to 100 vol % based on a total amount of the primary particles comprised in the secondary particles.

7 . A method of preparing the cathode active material for a secondary battery according to claim 1 , the method comprising:

forming precursor particles for forming an inside of the cathode active material;

mixing the formed precursor particles with a lithium compound and performing primary heat treatment;

dispersing the primary heat-treated particles in distilled water or an alkaline aqueous solution and then coating the particles with a compound containing manganese to form an outside of the cathode active material; and

mixing the coated particles with a lithium compound and performing secondary heat treatment.

8 . The method according to claim 7 , wherein, in the primary heat treatment, a compound containing M1 of Formula 1 is further mixed and heat-treated.

9 . A secondary battery comprising the cathode active material according to claim 1 .