IP Library › Granted Patent US 12689042
Granted Patent B2
US 12689042 · App. 18/003,822 · Granted Jul 21, 2026

Membrane-seal assembly

Inventors: Jake Coole (Swindon, GB); Angus Dickinson (Swindon, GB)
Assignee: Johnson Matthey Hydrogen Technologies Limited
H01M8/0276H01M4/8605H01M8/1004H01M2008/1095
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Quick Facts
Patent No.
US 12689042
App. No.
18/003,822
Granted
Jul 21, 2026
Kind
B2
Abstract

The present invention provides a membrane-seal assembly which comprises a central region, an inner peripheral border region and an outer peripheral border region, wherein the inner and outer peripheral border regions comprise different seal materials.

Claims (29)

1 . A membrane-seal assembly comprising a first side and second side, the membrane-seal assembly comprising:

(i) a central region having a first face and a second face which correspond with the first and second sides of the membrane-seal assembly respectively, the central region comprising an ion-conducting material;

(ii) an inner peripheral border region having a first face and a second face which correspond with the first and second sides of the membrane-seal assembly respectively, the inner peripheral border region comprising a first seal material, wherein the inner peripheral border region surrounds the central region in a plan view but does not overlap the first face or the second face of the central region;

(iii) an outer peripheral border region having a first face and a second face which correspond with the first and second sides of the membrane-seal assembly respectively, the outer peripheral border region comprising a second seal material, wherein the outer peripheral border region surrounds the inner peripheral border region;

wherein the first and second seal materials are different.

2 . The membrane-seal assembly according to claim 1 , wherein the first seal material has a Young's modulus which is less than the Young's modulus of the second seal material.

3 . The membrane-seal assembly according to claim 2 , wherein the first seal material has a Young's modulus which is greater than the Young's modulus of the ion-conducting material in the central region.

4 . The membrane-seal assembly according to claim 1 , wherein the first and second faces of the central region are flush with the first and second faces of the inner peripheral border region respectively.

5 . The membrane-seal assembly according to claim 1 , wherein the first and second faces of the central region are not flush with the first and second faces of the inner peripheral border region respectively and the thickness of the central region is less than the thickness of the inner peripheral border region.

6 . The membrane-seal assembly according claim 1 , wherein the first and second faces of the inner peripheral border region are flush with the first and second faces of the outer peripheral border region respectively.

7 . The membrane-seal assembly according to claim 1 , wherein the first and second faces of the inner peripheral border region are not flush with the first and second faces of the outer peripheral border region respectively and the thickness of the inner peripheral border region is less than the thickness of the outer peripheral border region.

8 . The membrane-seal assembly according to claim 1 further comprising a planar reinforcing component in the central region.

9 . The membrane-seal assembly according to claim 8 , wherein the planar reinforcing component extends into the inner peripheral border region.

10 . The membrane-seal assembly according to claim 9 , wherein the planar reinforcing component extends into the outer peripheral border region.

11 . A sub-gasketed membrane-seal assembly comprising a membrane-seal assembly according to claim 1 , a first sub-gasket at the first side of the membrane-seal assembly and a second sub-gasket at the second side of the membrane-seal assembly, wherein the first sub-gasket is in contact with the first face of the outer peripheral border region and the second sub-gasket is in contact with the second face of the outer peripheral border region.

12 . The sub-gasketed membrane-seal assembly according to claim 11 , wherein the first and second sub-gaskets overlap the inner peripheral border region, the first sub-gasket is in contact with the first face of the inner peripheral border region and the second sub-gasket is in contact with the second face of the inner peripheral border region.

13 . A catalysed membrane-seal assembly comprising a membrane-seal assembly according to claim 1 and a first catalyst layer on the first face of the central region, wherein the catalyst layer has first and second faces, wherein the second face of the catalyst layer is in contact with the first face of the central region.

14 . The catalysed membrane-seal assembly according to claim 13 , wherein the first catalyst layer overlaps the inner peripheral border region and the second face of the first catalyst layer is in contact with the first face of the inner peripheral border region.

15 . The catalysed membrane-seal assembly according to claim 13 further comprising a second catalyst layer on the second face of the central region, wherein the second catalyst layer has first and second faces, wherein the second face of the second catalyst layer is in contact with the second face of the central region.

16 . The catalysed membrane-seal assembly according to claim 15 , wherein the second catalyst layer overlaps the inner peripheral border region and the second face of the second catalyst layer is in contact with the second face of the inner peripheral border region.

17 . A catalysed membrane-seal assembly according to claim 15 wherein the first face of the second catalyst layer is flush with the second face of the inner peripheral border region.

18 . The catalysed membrane-seal assembly according to claim 13 , wherein the first face of the first catalyst layer is flush with the first face of the inner peripheral border region.

19 . A sub-gasketed catalysed membrane-seal assembly comprising a catalysed membrane-seal assembly according to claim 13 , a first sub-gasket at the first side of the catalysed membrane-seal assembly and a second sub-gasket at the second side of the catalysed membrane-seal assembly, wherein the first sub-gasket is in contact with the first face of the outer peripheral border region and the second sub-gasket is in contact with the second face of the outer peripheral border region.

20 . The sub-gasketed catalysed membrane-seal assembly according to claim 19 , wherein the first and second sub-gaskets overlap the inner peripheral border region, the first sub-gasket is in contact with the first face of the inner peripheral border region and the second sub-gasket is in contact with the second face of the inner peripheral border region.

21 . The sub-gasketed membrane-seal electrode assembly comprising a sub-gasketed catalysed membrane-seal assembly according to claim 19 , a first gas diffusion layer at the first side of the sub-gasketed catalysed membrane-seal assembly and a second gas diffusion layer at the second side of the sub-gasketed catalysed membrane-seal assembly.

22 . The sub-gasketed membrane-seal electrode assembly according to claim 21 , wherein the first and second gas diffusion layers do not overlap the outer peripheral border region.

23 . The sub-gasketed membrane-seal electrode assembly according to claim 21 , wherein the first and second gas diffusion layers are bonded to the first and second faces of the inner peripheral border region respectively.

24 . A fuel cell comprising a membrane-seal assembly according to claim 1 .

25 . The fuel cell according to claim 24 , wherein the fuel cell is a proton exchange membrane fuel cell.