Battery monitoring system
A battery comprises a housing, one or more energy cells contained within the housing, and a battery monitoring system contained within the housing. The battery monitoring system includes a health sensor configured to take health measurements corresponding to a health condition of the battery. The battery monitoring system includes an electronic module configured to communicate one or more signals corresponding to the health measurements such that the health condition may be determined.
1 . A method of operating a battery monitoring system, comprising:
during downhole drilling operations and while a downhole tool and a battery are located downhole in a wellbore, taking health measurements with a health sensor of the battery monitoring system, the health measurements corresponding to a health condition of the battery operatively connected to the downhole tool, wherein the health measurements include a temperature experienced by the battery and wherein the health sensor is contained within a housing of the battery secured to the downhole tool;
periodically recording the health measurements with an electronic module of the battery monitoring system in response to the temperature exceeding 135° C., wherein the electronic module is contained within the housing, and wherein the health sensor and the electronic module are powered by the battery;
communicating the health measurements recorded by the electronic module such that the health condition of the battery is determined; and
operating the battery monitoring system in a sleep state with less than 1 mA of current draw.
2 . The method of claim 1 , wherein the health measurements correspond to one or more of a shock experienced by the battery or a vibration experienced by the battery.
3 . The method of claim 1 , further comprising, with the battery monitoring system:
determining the health condition of the battery based on the health measurements, wherein the health condition corresponds to a capacity for the battery to be reused in a subsequent drilling operation; and
indicating the health condition.
4 . The method of claim 1 , wherein communicating the health measurements includes communicating the health measurements wirelessly.
5 . The method of claim 1 , wherein the electronic module is a datalogger.
6 . A method of operating a battery monitoring system, comprising:
operating the battery monitoring system in a sleep state with less than 1 mA of current draw, wherein the battery monitoring system is contained within a housing of a battery configured to connect to a downhole tool to provide electrical power to the downhole tool;
while in the sleep state, monitoring, with one or more sensors of the battery monitoring system, for a trigger event associated with a downhole drilling operation of the downhole tool;
based on detecting the trigger event, waking the battery monitoring system to an active state; and
while in the active state and while the battery and the downhole tool are located downhole in a wellbore:
taking health measurements corresponding to a health condition of the battery with a health sensor powered by the battery and contained within the housing of the battery secured to the downhole tool; and
communicating one or more signals corresponding to the health measurements such that the health condition may be determined.
7 . The method of claim 6 , wherein the trigger event corresponds to one or more of a rotation, acceleration, temperature, shock, vibration, current draw, radio frequency signal, or Bluetooth signal of the battery.
8 . The method of claim 6 , wherein the battery monitoring system is powered by the battery.
9 . The method of claim 6 , further comprising, while operating in the active state, operating at no more than 5 mA of current draw.
10 . The method of claim 6 , further comprising operating in a deep sleep state, wherein the deep sleep state corresponds to one or more of a manufacturing, a shipping, or a storage of the battery, and wherein in the deep sleep state the battery monitoring system will not monitor for the trigger event.
11 . The method of claim 1 , further comprising operating the downhole tool during the downhole drilling operations with between 1 mA and 5 mA of current draw.
12 . The method of claim 1 , wherein the housing of the battery completely encloses the battery and the electronic module such that the battery and the electronic module are sealed within the housing.
13 . The method of claim 6 , wherein the health measurements include a temperature measurement, and the method further comprises periodically recording the temperature measurement in response to the temperature measurement exceeding 135° C.
14 . A system, comprising:
a processor and a memory, the memory including instructions that cause the processor to:
during downhole drilling operations and while a downhole tool and a battery are located downhole in a wellbore with the battery powering the downhole tool with between 1 mA and 5 mA of current draw, take health measurements with a health sensor of a battery monitoring system, the health measurements corresponding to a health condition of the battery operatively connected to the downhole tool, wherein the health measurements include a temperature experienced by the battery and wherein the health sensor is contained within a housing of the battery secured to the downhole tool;
periodically record the health measurements with an electronic module of the battery monitoring system in response to the temperature exceeding 135° C., wherein the electronic module is contained within the housing, and wherein the health sensor and the electronic module are powered by the battery; and
communicate the health measurements recorded by the electronic module such that the health condition of the battery can be determined.