IP Library Granted Patent US 12689095
Granted Patent B2
US 12689095 · App. 17/836,245 · Granted Jul 21, 2026

Bifunctional separator, batteries containing, and method of manufacture thereof

Inventors: Chunyi Zhi (Shatin, HK); Yue Hou (Kowloon Tong, HK); Ze Chen (Kowloon Tong, HK)
Assignee: City University of Hong Kong
H01M50/446H01M10/0525H01M10/0567H01M10/0569H01M50/406H01M50/426H01M50/431H01M2004/027H01M2004/028H01M4/386H01M4/387H01M4/463H01M4/485H01M4/505H01M4/525H01M4/5825H01M4/587H01M2300/0025
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Quick Facts
Patent No.
US 12689095
App. No.
17/836,245
Granted
Jul 21, 2026
Kind
B2
Abstract

A separator for a battery contains a MXene nanosheet, a poly (vinylidene fluoride-co-hexafluoropropylene) framework, and a physical isolation flame retardant dispersed within the poly (vinylidene fluoride-co-hexafluoropropylene) framework. The MXene nanosheet is affixed to the poly (vinylidene fluoride-co-hexafluoropropylene) framework. A separator manufacturing method for the separator herein and a battery manufacturing method are also included.

Claims (19)

1 . A separator for a battery comprising a porous material including:

A) Ti 3 C 2 T x MXene nanosheets; and

B) a single poly (vinylidene fluoride-co-hexafluoropropylene) (PVHF)-hydroxyapatite (HAP) layer having first and second sides, a Ti 3 C 2 T x MXene nanosheet of the Ti 3 C 2 T x MXene nanosheets is directly coated on each of the first and second sides of the single PVHF-HAP layer, wherein the PVHF-HAP layer has a hierarchical cross-linked structure of a network of HAP nanowires wrapped by bulk PVHF polymer chains such that the HAP nanowires are separated by the bulk PVHF polymer chains; wherein the Ti 3 C 2 T x MXene nanosheet directly coated on the first side of the single PVHF-HAP layer is adapted to connect directly to a Li anode, and the Ti 3 C 2 T x MXene nanosheet directly coated on the second side of the single PVHF-HAP layer is adapted to connect directly to a LiCoO 2 cathode; and wherein the Ti 3 C 2 T x MXene nanosheet is in the form of a plurality of Ti 3 C 2 T x MXene flakes having an average diameter from about 2 μm to about 50 μm.

2 . The separator according to claim 1 , wherein the plurality of Ti 3 C 2 T x MXene flakes have an average thickness of from about 0.01 nm to about 500 nm.

3 . The separator according to claim 1 , comprising from about 5% to about 20% by weight Ti 3 C 2 T x MXene nanosheet.

4 . The separator according to claim 1 , comprising from about 50% to about 80% by weight poly (vinylidene fluoride-co-hexafluoropropylene) framework.

5 . The separator according to claim 1 , comprising from about 20% to about 80% by weight HAP nanowires.

6 . The separator according to claim 1 , wherein the Ti 3 C 2 T x MXene nanosheet has an average thickness of from about 1 nm to about 10 μm.

7 . The separator according to claim 1 , wherein the PVHF-HAP layer is in form of a membrane.

8 . A battery comprising the separator of claim 1 .

9 . The battery according to claim 8 , wherein the battery is a lithium ion battery having an anode and a cathode.

10 . The battery according to claim 9 , further comprising an electrolyte comprising:

A) lithium hexafluorophosphate;

B) ethylene carbonate;

C) ethyl methyl carbonate; and

D) dimethyl carbonate.

11 . The separator according to claim 1 , the porous material has a pore size from about 0.01 nm to about 10 nm.

12 . The separator according to claim 1 consisting of the porous material.

13 . The separator according to claim 1 , wherein the bulk PVHF polymer chains and the HAP nanowires have a weight ratio of 1:0.6.