IP Library Granted Patent US 12689186
Granted Patent B2
US 12689186 · App. 18/062,915 · Granted Jul 21, 2026

Laser module with beam rotator

Inventors: Cailin Wei (San Jose, CA); John G. Bai (San Jose, CA); Jihua Du (San Jose, CA); Prasad Yalamanchili (San Jose, CA); Victor Rossin (Mountain View, CA)
Assignee: Lumentum Operations LLC
H01S5/4012G02B27/0905G02B27/0922G02B27/0944G02B27/0955G02B27/0977G02B27/285G02B27/286H01S5/02251H01S5/02315H01S5/02325H01S5/4025
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Quick Facts
Patent No.
US 12689186
App. No.
18/062,915
Granted
Jul 21, 2026
Kind
B2
Abstract

A laser module includes a laser submodule, a polarization beam combiner (PBC), a beam rotator, a grating, and an output fiber (e.g., each disposed on an internal surface of a floor of the laser module). The laser submodule is configured to emit an array pattern of beams, which the PBC is configured to combine into a vertical stack pattern of beams, which the beam rotator is configured to rotate into a horizontal stack pattern of beams, which the grating is configured to combine into an overlapped pattern of beams, which the output fiber is configured to emit. The vertical stack pattern of beams, the horizontal stack pattern of beams, and the overlapped pattern of beams are to transmit through the laser module parallel to a single common plane (e.g., that is parallel to the internal surface of the floor of the laser module).

Claims (104)

1 . A laser module comprising:

a laser submodule attached to an internal surface of a floor of the laser module;

a polarization beam combiner (PBC) attached to the internal surface of the floor;

a beam rotator attached to the internal surface of the floor;

a first lens attached to the internal surface of the floor;

a reflector attached to the internal surface of the floor;

a grating attached to the internal surface of the floor;

a second lens attached to the internal surface of the floor;

a third lens attached to the internal surface of the floor; and

an output fiber attached to the internal surface of the floor, wherein:

the laser submodule includes a plurality of laser diodes arranged in a row-and-column formation,

a row in the row-and-column formation includes a first laser diode of the plurality of laser diodes and a second laser diode of the plurality of laser diodes,

a column in the row-and-column formation includes the first laser diode and a third laser diode of the plurality of laser diodes,

the first laser diode is configured to emit a first beam associated with a first wavelength and a first polarization,

the second laser diode is configured to emit a second beam associated with the first wavelength and a second polarization different than the first polarization,

the third laser diode is configured to emit a third beam associated with a second wavelength, different than the first wavelength, and the first polarization,

the laser submodule is configured to emit an array pattern of beams, including the first beam, the second beam, and the third beam, having different polarizations, including the first polarization and the second polarization, to the PBC,

the PBC is configured to combine the array pattern of beams into a vertical stack pattern of beams,

the beam rotator is configured to rotate the vertical stack pattern of beams into a horizontal stack pattern of beams,

the first lens and the reflector are configured to direct the horizontal stack pattern of beams to the grating,

the grating is configured to combine the horizontal stack pattern of beams into an overlapped pattern of beams and to direct the overlapped pattern of beams to the second lens,

the second lens is configured to direct the overlapped pattern of beams to the third lens,

the third lens is configured to direct the overlapped pattern of beams to the output fiber, and

the vertical stack pattern of beams, the horizontal stack pattern of beams, and the overlapped pattern of beams are to transmit through the laser module parallel to the internal surface of the floor of the laser module.

2 . The laser module of claim 1 , wherein:

the row is a first row of laser diodes configured to emit beams associated with the first wavelength;

a second row of laser diodes, of the row-and-column formation, are configured to emit beams associated with the second wavelength; and

a difference between the first wavelength and the second wavelength is less than or equal to 0.3 nm.

3 . The laser module of claim 1 ,

wherein the plurality of laser diodes are arranged on a staircase structure, and

wherein each laser diode, in a row of the row-and-column formation, is arranged at a same step height in the staircase structure.

4 . The laser module of claim 3 ,

wherein each step, of the staircase structure, is parallel to the internal surface of the floor of the laser module.

5 . The laser module of claim 1 ,

wherein the column is a first column of laser diodes configured to emit beams associated with the first polarization, and

wherein a second column of laser diodes, of the row-and-column formation, are configured to emit beams associated with the second polarization.

6 . The laser module of claim 1 , further comprising

a half-wave plate (HWP), wherein the HWP is configured to convert a polarization of beams emitted by a column of laser diodes, of the row-and-column formation, and direct the beams to the PBC as part of the laser submodule emitting the array pattern of beams having different polarizations to the PBC.

7 . The laser module of claim 1 , further comprising

an output coupler (OC), wherein the OC is further configured to reflect a portion of the overlapped pattern of beams to the laser submodule,

wherein reflecting the portion of the overlapped pattern of beams to the laser submodule is to cause the plurality of laser diodes of the laser submodule to be wavelength-locked.

8 . A laser module comprising:

a laser submodule attached to an internal surface of a floor of the laser module;

a polarization beam combiner (PBC) attached to the internal surface of the floor;

a beam rotator attached to the internal surface of the floor;

a grating attached to the internal surface of the floor; and

an output fiber attached to the internal surface of the floor, wherein:

the laser submodule includes a plurality of laser diodes arranged in a row-and-column formation,

a row in the row-and-column formation includes a first laser diode of the plurality of laser diodes and a second laser diode of the plurality of laser diodes,

a column in the row-and-column formation includes the first laser diode and a third laser diode of the plurality of laser diodes,

the first laser diode is configured to emit a first beam associated with a first wavelength and a first polarization,

the second laser diode is configured to emit a second beam associated with the first wavelength and a second polarization different than the first polarization,

the third laser diode is configured to emit a third beam associated with a second wavelength, different than the first wavelength, and the first polarization,

the laser submodule is configured to emit an array pattern of beams having different polarizations to the PBC,

the PBC is configured to combine the array pattern of beams into a vertical stack pattern of beams,

the beam rotator is configured to rotate the vertical stack pattern of beams into a horizontal stack pattern of beams,

the grating is configured to combine the horizontal stack pattern of beams into an overlapped pattern of beams and to direct the overlapped pattern of beams to the output fiber, and

the output fiber is configured to emit the overlapped pattern of beams from the laser module and to a target, and

the vertical stack pattern of beams, the horizontal stack pattern of beams, and the overlapped pattern of beams are to transmit through the laser module parallel to the internal surface of the floor of the laser module.

9 . The laser module of claim 8 ,

wherein the grating is configured to combine the horizontal stack pattern of beams into the overlapped pattern of beams.

10 . The laser module of claim 8 , further comprising

an output coupler (OC), wherein the OC is configured to direct a portion of the overlapped pattern of beams to the laser submodule to wavelength-lock laser diodes of the laser submodule.

11 . The laser module of claim 8 ,

wherein the plurality of laser diodes are arranged on a staircase structure, and

wherein each laser diode, in a row of the row-and-column formation, is arranged at a same step height of the staircase structure.

12 . The laser module of claim 8 ,

wherein the column is a first column of laser diodes configured to emit beams associated with the first polarization, and

wherein a second column of laser diodes, of the row-and-column formation, are configured to emit beams associated with the second polarization.

13 . The laser module of claim 8 , further comprising

a half-wave plate (HWP), wherein the HWP is configured to convert a polarization of beams emitted by a column of laser diodes, of the row-and-column formation, and direct the beams to the PBC as part of the laser submodule emitting the array pattern of beams having different polarizations to the PBC.

14 . The laser module of claim 8 , wherein:

the row is a first row of laser diodes configured to emit beams associated with the first wavelength;

a second row of laser diodes, of the row-and-column formation, are configured to emit beams associated with the second wavelength; and

a difference between the first wavelength and the second wavelength is less than or equal to 0.3 nm.

15 . A laser module comprising:

a laser submodule attached to an internal surface of a floor of the laser module;

a polarization beam combiner (PBC) attached to the internal surface of a floor of the laser module;

a beam rotator attached to the internal surface of the floor; and

a grating attached to the internal surface of the floor, wherein:

the laser submodule includes a plurality of laser diodes arranged in a row-and-column formation,

a row in the row-and-column formation includes a first laser diode of the plurality of laser diodes and a second laser diode of the plurality of laser diodes,

a column in the row-and-column formation includes the first laser diode and a third laser diode of the plurality of laser diodes,

the first laser diode is configured to emit a first beam associated with a first wavelength and a first polarization,

the second laser diode is configured to emit a second beam associated with the first wavelength and a second polarization different than the first polarization,

the third laser diode is configured to emit a third beam associated with a second wavelength, different than the first wavelength, and the first polarization,

the laser submodule is configured to emit an array pattern of beams having different polarizations to the PBC,

the PBC is configured to combine the array pattern of beams into a vertical stack pattern of beams,

the beam rotator is configured to rotate the vertical stack pattern of beams into a horizontal stack pattern of beams,

the grating is configured to combine the horizontal stack pattern of beams into an overlapped pattern of beams and to direct the overlapped pattern of beams to an output fiber of the laser submodule, and

the vertical stack pattern of beams, the horizontal stack pattern of beams, and the overlapped pattern of beams are to transmit through the laser module parallel to the internal surface of the floor of the laser module.

16 . The laser module of claim 15 ,

wherein the laser submodule, the PBC, the beam rotator, and the grating are only attached to the internal surface of the floor of the laser module.

17 . The laser module of claim 15 , further comprising

an output coupler (OC), wherein the OC is configured to direct a portion of the overlapped pattern of beams to the laser submodule to wavelength-lock laser diodes of the laser submodule.

18 . The laser module of claim 15 , wherein:

the row is a first row of laser diodes configured to emit beams associated with the first wavelength;

a second row of laser diodes, of the row-and-column formation, are configured to emit beams associated with the second wavelength; and

a difference between the first wavelength and the second wavelength is less than or equal to 0.3 nm.

19 . The laser module of claim 15 ,

wherein the column is a first column of laser diodes configured to emit beams associated with the first polarization, and

wherein a second column of laser diodes, of the row-and-column formation, are configured to emit beams associated with the second polarization.

20 . The laser module of claim 15 , further comprising

a half-wave plate (HWP), wherein the HWP is configured to convert a polarization of beams emitted by a column of laser diodes, of the row-and-column formation, and direct the beams to the PBC as part of the laser submodule emitting the array pattern of beams having different polarizations to the PBC.