Pop-in old work electrical box
An electrical box having a housing having a closed end, and opposing first sidewalls, and opposing second sidewalls, the opposing first and second sidewalls extending from the closed end; and at least one wall engagement member provided on each of the opposing first sidewalls to engage an inner surface of a wall upon insertion of the housing into an opening along the wall.
1 . An electrical box comprising:
a housing comprising:
a closed end, opposing first sidewalls, and opposing second sidewalls, the opposing first sidewalls and the opposing second sidewalls extending from the closed end, wherein the housing includes an open end opposite the closed end;
lateral tabs extending from the housing at the open end, wherein the lateral tabs are integral with the housing;
at least one wall engagement member provided on each of the opposing first sidewalls, the at least one wall engagement member configured to engage an inner surface of a wall having an outer surface and a thickness upon insertion of the housing into an opening formed in the wall, wherein:
the lateral tabs contact the outer surface of the wall when the housing is inserted in the opening formed in the wall, and
the at least one wall engagement member is substantially integral with the respective opposing first sidewall; and
a second wall engagement member provided on each of the opposing first sidewalls, the second wall engagement member configured to engage an inner surface of a second wall having a second outer surface and a second thickness upon insertion of the housing into an opening formed in the wall, wherein the second thickness is greater than the first thickness.
2 . The electrical box of claim 1 , wherein each of the first engagement members comprises a first end, and each of the second engagement members comprises a second end, the first ends being located a first distance from the open end and the second ends being located a second distance from the open end, the first distance and second distance enabling the electrical box to be located along walls having different thicknesses.
3 . The electrical box of claim 2 , wherein each of the first engagement members includes a base and perforations along the base, the perforations enabling the first engagement members to be removably located along the first sidewalls.
4 . The electrical box of claim 2 , wherein the housing includes lateral tabs at the open housing end, and wherein the wall having a second thickness being located between the lateral tabs and the second ends of the second engagement members.
5 . The electrical box of claim 2 , wherein the housing comprises an open end opposite the closed end, and the first engagement member and the second engagement member each comprise a barb member, the barb members each having a base made integral with one of the opposing first sidewalls, and an end located away from the base proximate the open end.
6 . The electrical box of claim 5 , wherein the barbs are sized such that the barbs elastically deform upon partial insertion of the housing into an opening in the wall and elastically rebound and apply a biasing force against the inner surface of the wall having the first thickness upon full insertion of the housing into the opening.
7 . The electrical box of claim 1 , wherein at least one first engagement member and one second engagement member are fixed to each of the at least one of the opposing second sidewall.
8 . The electrical box of claim 1 wherein the opposing second sidewalls of the housing are provided with at least one opening, and the at least one engagement member comprises a barb further comprising:
a pair of spaced ribs having a base pivotally joined to the opposing second sidewall adjacent the at least one opening; and
ends located away from the base, wherein the ends are joined by an end surface, the end surface and ribs joined by a bottom surface,
wherein the ribs, end surface, and bottom surface defining a hollow barb member interior, the at least one engagement member being movable into and out of the opening.
9 . The electrical box of claim 8 , wherein each of the opposing second sidewalls includes two barbs.
10 . The electrical box of claim 9 , wherein a planar barb member is located between the at least one engagement member.
11 . The electrical box of claim 10 , wherein the planar barb and hollow barbs are disposed on a movable panel provided along the opposing second sidewalls.
12 . The electrical box of claim 11 , wherein the panel is pivotally joined to each of the opposing second sidewalls.
13 . The electrical box of claim 1 , wherein each of the opposing first sidewalls include at least one opening, and wherein the at least one engagement member comprises a wedge-shaped barb, each wedge-shaped barb located adjacent to the at least one opening, each wedge-shaped barb being pivotally connected to the opposing first sidewall to be moved into and out of the at least one opening.
14 . The electrical box of claim 1 , wherein each of the first barb member and second barb member includes a flat surface, and wherein a first distance between the flat surface of the first barb member and the open end being less than a second distance between the flat surfaces of the second barb member and the open end.
15 . The electrical box of claim 1 , wherein the at least one engagement member comprises pivot tabs.
16 . The electrical box of claim 15 , wherein the housing comprises an open end opposite the closed end and lateral tabs proximate the open end, and wherein the pivot tabs comprise first pivot tabs and second pivot tabs, the first pivot tabs being located a first distance from the lateral tabs and the second pivot tabs being located a second distance from the lateral tabs, the second distance being greater than the first distance.
17 . The electrical box of claim 1 , wherein the at least one engagement member comprises an elongate pivot tab.
18 . An electrical box comprising:
a housing comprising:
a closed end, an open end opposite the closed end, opposing first sidewalls, and opposing second sidewalls, the opposing first and second sidewalls extending from the closed end to define the open end;
lateral tabs extending from the housing at the open end, wherein the lateral tabs are integral with the housing;
at least one wall engagement member provided on each of the opposing second sidewalls, the at least one wall engagement member configured to engage an inner surface of a wall upon insertion of the housing into an opening formed in the wall, wherein a thickness of the wall at the opening is defined by a distance between the inner surface of the wall and an opposing outer surface of the wall, wherein:
the lateral tabs contact the outer surface when the housing is located in the opening in the wall, and
the at least one wall engagement member is substantially integral with the respective opposing first sidewall; and
a second wall engagement member provided on each of the opposing second sidewalls, the second wall engagement member configured to engage an inner surface of a second wall having a second outer surface and a second thickness upon insertion of the housing into an opening formed in the wall, wherein the second thickness is greater than the first thickness.
19 . The electrical box of claim 18 , wherein each of the opposing second sidewalls includes at least one opening, wherein each of the at least one engagement member comprises at least one of a first wedge-shaped barb and a second wedge-shaped barb, wherein each of the first wedge-shaped barb and the second wedge-shaped barb is located adjacent to the at least one opening, and wherein each of the first wedge-shaped barb and the second wedge-shaped barb are pivotally connected to the opposing second sidewall to be moved into and out of the at least one opening.
20 . The electrical box of claim 19 , wherein each of the first wedge-shaped barbs having a first flat contact surface located a first distance from the open end, wherein at least one of the first wedge-shaped barbs being located on the opposing second sidewall, wherein each of the second wedge-shaped barbs having a second flat contact surface located a second distance from the open end, at least one of the second wedge-shaped barbs being located on an opposing second sidewall, and wherein the first distance between the first flat contact surface and the open end being less than the second distance between the second flat contact surfaces and the open end.
21 . The electrical box of claim 20 , wherein the first and second sidewalls and closed end define a compartment, and wherein each of the at least one of a first wedge-shaped barbs and a second wedge-shaped barbs includes a flat contact surface and a tab made integral with the contact surface and located in the compartment.
22 . The electrical box of claim 18 , wherein the housing includes openings along the opposing second sidewalls, at least one engagement member comprises a barb having a stepped surface profile comprised of a first ledge and a second ledge, the barbs pivotally mounted to the housing along the second sidewalls to be movable into and out of the openings.
23 . The electrical box of claim 20 , wherein the barbs comprise elongate members.
24 . The electrical box of claim 20 , wherein the first and second sidewalls and closed end define a compartment, and wherein each of the barbs includes a tab made integral with the barb, the tab being located in the compartment when the barb is fixed along the second sidewall.
25 . The electrical box of claim 20 , wherein the housing includes openings along the first sidewalls, at least one engagement member comprises a barb having a stepped surface profile comprised of a first ledge and a second ledge, the barbs pivotally mounted to the housing along the first sidewalls to be movable into and out of the openings.
26 . The electrical box of claim 25 , wherein the first and second sidewalls and closed end define a compartment, and wherein each of the barbs includes a tab made integral with the barb, the tab being located in the compartment when the barb is fixed along the first sidewall.