IP Library Granted Patent US 12690319
Granted Patent B2
US 12690319 · App. 17/885,892 · Granted Jul 21, 2026

Display device and manufacturing method thereof

Inventors: Bon Yong Koo (Yongin-si, KR); Sun Hwa Lee (Yongin-si, KR); Su Jin Lee (Yongin-si, KR); Jae Yong Jang (Yongin-si, KR)
Assignee: SAMSUNG DISPLAY CO., LTD.
H10H29/142G09G3/3233H10H20/018G09G2300/0819G09G2300/0842
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Quick Facts
Patent No.
US 12690319
App. No.
17/885,892
Granted
Jul 21, 2026
Kind
B2
Abstract

A display device a pixel circuit layer disposed on a substrate and including a first pixel circuit area and a second pixel circuit area; and a display element layer disposed on the pixel circuit layer and including a first electrode and a second electrode. The display element layer includes light emitting elements arranged in a matrix form defined by a first arrangement direction and a second arrangement direction, and the first electrode and the second electrode are rotated by an angle, respectively.

Claims (56)

1 . A display device comprising:

a pixel circuit layer disposed on a substrate and including a first pixel circuit area and a second pixel circuit area which are spaced apart from each other in a first direction, and extending in a second direction perpendicular to the first direction; and

a display element layer disposed on the pixel circuit layer and including:

a first electrode corresponding to the first pixel circuit area; and

a second electrode corresponding to the second pixel circuit area, wherein

the display element layer includes light emitting elements which are disposed on the first electrode and the second electrode and are arranged in a matrix form defined by a first arrangement direction and a second arrangement direction perpendicular to the first arrangement direction,

the first electrode and the second electrode are rotated by an angle in a clockwise or counterclockwise direction with respect to a center point of the first electrode and a center point of the second electrode respectively, to extend in a third direction and be spaced apart from each other in a fourth direction intersecting the third direction, and

the third direction and the second arrangement direction are not parallel or orthogonal to each other.

2 . The display device of claim 1 , wherein

the display element layer includes a display area and a non-display area surrounding the display area, and

a first arrangement distance between the light emitting elements in an outer portion of the display area is greater than a second arrangement distance between the light emitting elements in a central portion of the display area.

3 . The display device of claim 2 , wherein the angle increases as the first arrangement distance increases compared to the second arrangement distance.

4 . The display device of claim 2 , wherein a rotation direction of the first electrode and a rotation direction of the second electrode are substantially identical to each other in an entire display area.

5 . The display device of claim 2 , wherein

the display area includes a first display area and a second display area adjacent to each other in the first direction, an area of the first display area and an area of the second display area being substantially equal to each other, and

a rotation direction of the first electrode and a rotation direction of the second electrode are a clockwise direction in the first display area and a counterclockwise direction in the second display area.

6 . The display device of claim 5 , wherein

the display area further includes:

a third display area adjacent to the first display area in the second direction, an area of the third display area and the area of the first display area being substantially equal to each other; and

a fourth display area adjacent to the second display area in the second direction, an area of the fourth display area and the area of the second display area being substantially equal to each other, and

the rotation directions of the first electrode and the second electrode are the counterclockwise direction in the third display area and the clockwise direction in the fourth display area.

7 . The display device of claim 1 , wherein the third direction and the second arrangement direction form an acute angle.

8 . The display device of claim 1 , wherein a portion of the first electrode overlaps the second pixel circuit area in a fifth direction perpendicular to both the first direction and the second direction.

9 . The display device of claim 8 , wherein

the pixel circuit layer further includes a third pixel circuit area which is spaced apart from the first pixel circuit area and the second pixel circuit area in the first direction and extends in the second direction, wherein

a portion of the second electrode overlaps the third pixel circuit area in the fifth direction.

10 . The display device of claim 9 , wherein

the display element layer further includes a third electrode which is spaced apart from the first electrode and the second electrode in the fourth direction and corresponds to the third pixel circuit area, and

the third electrode is rotated by an angle in the clockwise or counterclockwise direction with respect to a center point of the third electrode to extend in the third direction.

11 . The display device of claim 10 , wherein a number per unit area of the light emitting elements is substantially identical on the first electrode, the second electrode, and the third electrode.

12 . The display device of claim 1 , wherein the light emitting element has a size to a degree of a nano-scale to a micro-scale.

13 . A manufacturing method of manufacturing the display device of claim 1 , comprising:

preparing the substrate in which the pixel circuit layer and the display element layer are sequentially stacked;

forming a first semiconductor layer, an active layer, and a second semiconductor layer on a base substrate;

providing the light emitting elements which are individually separated by etching the first semiconductor layer, the active layer, and the second semiconductor layer, and patterned in a matrix form defined by the first arrangement direction and the second arrangement direction perpendicular to the first arrangement direction;

separating the base substrate from the light emitting elements, and connecting the light emitting elements on a donor film;

stretching the donor film in the first arrangement direction and the second arrangement direction; and

disposing the light emitting elements disposed on the stretched donor film on the substrate, wherein

the preparing of the substrate includes:

forming the pixel circuit layer including the first pixel circuit area and the second pixel circuit area which are spaced apart from each other in the first direction and extend in the second direction perpendicular to the first direction;

forming the display element layer including the first electrode corresponding to the first pixel circuit area and the second electrode corresponding to the second pixel circuit area on the pixel circuit layer.

14 . The manufacturing method of claim 13 , wherein

the display element layer includes a display area and a non-display area surrounding the display area, and

in the stretching of the donor film, a separation distance between the light emitting elements increases, and a first arrangement distance between the light emitting elements in an outer portion of the display area is greater than a second arrangement distance between the light emitting elements in a central portion of the display area.

15 . The manufacturing method of claim 14 , wherein in the forming of the display element layer, the angle increases as the first arrangement distance increases compared to the second arrangement distance.

16 . The manufacturing method of claim 14 , wherein in the forming of the display element layer, a rotation direction of the first electrode and a rotation direction of the second electrode are substantially identical to each other in the entire display area.

17 . The manufacturing method of claim 14 , wherein

the display area include a first display area and a second display area adjacent to each other in the first direction, an area of the first display area and an area of the second display area being substantially equal to each other, and

in the forming of the display element layer, the rotation directions of the first electrode and the second electrode are a clockwise direction in the first display area and a counterclockwise direction in the second display area.

18 . The manufacturing method of claim 17 , wherein

the display area further includes:

a third display area adjacent to the first display area in the second direction, an area of the third display area and the area of the first display area being substantially equal to each other, and

a fourth display area adjacent to the second display area in the second direction, an area of the fourth display area and the area of the second display area being substantially equal to each other, and

in the forming of the display element layer, the rotation directions of the first electrode and the second electrode are the counterclockwise direction in the third display area and the clockwise direction in the fourth display area.

19 . The manufacturing method of claim 13 , wherein the third direction and the second arrangement direction forms an angle having an acute angle therebetween.

20 . The manufacturing method of claim 13 , wherein a portion of the first electrode overlaps the second pixel circuit area in a fifth direction perpendicular to the first direction and the second direction.