IP Library Granted Patent US 12690984
Granted Patent B2
US 12690984 · App. 18/885,748 · Granted Jul 28, 2026

Intervertebral devices

Inventors: Christopher Reah (St. Albans, GB); Jonathan Arcos (St. Albans, GB); Nicholas Sandham (London, GB); David Powell (London, GB); John Sutcliffe (Chelmsford, GB); Patrick Mckenna (Stratfield Saye, GB)
Assignee: AXIS SPINE TECHNOLOGIES LTD
A61F2/447A61F2/30771A61F2/4601A61F2002/30266A61F2002/30505A61F2002/30593A61F2002/30784A61F2002/30841A61F2310/00179
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Quick Facts
Patent No.
US 12690984
App. No.
18/885,748
Granted
Jul 28, 2026
Kind
B2
Abstract

The present invention relates to an intervertebral fusion device 10 comprising a superior component 12 , an inferior component 14 and a core component 16 . The superior component 12 and the inferior component 14 are receivable in an intervertebral space between first and second vertebrae with the core component 16 insertable between the superior and inferior components to determine a separation between the superior and inferior components. A bone graft conveying aperture is defined in at least one of a superior component top surface 18 of the superior component and an inferior component bottom surface 20 of the inferior component. The core component defines a bone graft material holding space which is enclosed except at at least one of a core component top surface and core component bottom surface of the core component and a bone graft material delivery opening. The bone graft material delivery opening extends from outside the core component side to the bone graft material holding space. The bone graft material delivery opening is closed by a closure component.

Claims (46)

1 . An intervertebral fusion device configured to be received in an intervertebral space between first and second vertebrae, the intervertebral fusion device defining:

a fusion device top surface which is configured to abut against the first vertebra when the intervertebral fusion device is received in the intervertebral space;

a fusion device bottom surface which is configured to abut against the second vertebra when the intervertebral fusion device is received in the intervertebral space;

a bone graft conveying aperture defined in at least one of the fusion device top surface and the fusion device bottom surface;

a fusion device side boundary, which extends between the fusion device top surface and the fusion device bottom surface, and which defines a perimeter of the intervertebral fusion device; and

a bone graft material holding space within the fusion device side boundary, the bone graft material holding space enclosed except by way of at least one bone graft material delivery opening and at at least one of the fusion device top surface and the fusion device bottom surface, each at least one bone graft material delivery opening extending from the fusion device side boundary to the bone graft material holding space, wherein

the intervertebral fusion device comprises at least one closure component each configured to close the respective bone graft material delivery opening,

each at least one closure component comprises a base component and a protrusion configured to be moveable relative to the base component, the protrusion shaped to be a snug fit in the bone graft material delivery opening, and

the at least one closure component is configured to increase pressure of bone graft material remaining in the bone graft material holding space after ejection of bone graft material through the bone graft conveying aperture defined in at least one of the fusion device top surface and the fusion device bottom surface by reducing an effective volume of the bone graft material holding space, the effective volume reduced by movement of the protrusion relative to the base component and further into the bone graft material delivery opening.

2 . The intervertebral fusion device according to claim 1 , wherein the closure component is user operable to move the protrusion relative to the base component to move the protrusion further into the bone graft material delivery opening.

3 . The intervertebral fusion device according to claim 1 , wherein the base component exerts a spring bias on the protrusion to urge the protrusion away from the base component and further into the bone graft material delivery opening.

4 . The intervertebral fusion device according to claim 1 , comprising an endplate and a core component, which are constituted as separate components, wherein the endplate defines one of the fusion device top surface and the fusion device bottom surface, the core component defines the other of the fusion device top surface and the fusion device bottom surface and the at least one bone graft material delivery opening, and the bone graft material holding space is defined at least substantially by the core component.

5 . The intervertebral fusion device according to claim 4 , wherein the endplate and the core component engage with each other to resist ejection of bone graft material from the bone graft material holding space through the side boundary when the bone graft material delivery opening is closed by the closure component and while bone graft material is ejected through the bone graft conveying aperture defined in at least one of the fusion device top surface and the fusion device bottom surface.

6 . The intervertebral fusion device according to claim 5 , wherein the core component contacts the endplate to present resistance to ejection of bone graft material through the side boundary.

7 . The intervertebral fusion device according to claim 6 , wherein the core component contacts the endplate around the bone graft material holding space whereby contact between the core component and the endplate encircles the bone graft material holding space at one of a superior end and an inferior end of the bone graft material holding space.

8 . The intervertebral fusion device according to claim 7 , wherein contact between the core component and the endplate is not continuous around the bone graft material holding space but is sufficient to present resistance to ejection of bone graft material through the side boundary whereby bone graft material is preferentially ejected through the bone graft conveying aperture defined in at least one of the fusion device top surface and the fusion device bottom surface.

9 . A kit of parts for intervertebral fusion comprising the intervertebral fusion device according to claim 8 , and further comprising bone graft material, the bone graft material comprising plural ceramic or bone chips carried in a binder material, wherein there are gaps in contact between the core component and the endplate, and wherein each gap is no larger than the size of a ceramic or bone chip.

10 . A kit of parts for intervertebral fusion comprising the intervertebral fusion device according to claim 5 , and further comprising bone graft material, wherein the core component is adjacent the endplate whereby the bone graft material holding space is encircled at one of a superior end and an inferior end of the bone graft material holding space, wherein the core component is not in contact with the endplate at at least one location where the core component is adjacent the endplate, and wherein the bone graft material has a dynamic viscosity of at least 0.9 centipoise (cP) to thereby present resistance to ejection of bone graft material through the side boundary.

11 . The intervertebral fusion device according to claim 5 , wherein the side boundary defines a liquid tight barrier against passage of bone graft material.

12 . The intervertebral fusion device according to claim 5 , wherein the core component defines a core component surface profile on an end surface thereof and which encircles the bone graft material holding space, and the endplate has an endplate surface profile on a surface thereof, the core component surface profile abutting against the endplate surface profile.

13 . The intervertebral fusion device according to claim 12 , wherein the core component surface profile is substantially planar and the endplate surface profile is substantially planar.

14 . The intervertebral fusion device according to claim 1 , comprising a core component, a superior endplate and an inferior endplate, wherein the bone graft material holding space is defined at least substantially by the core component, the core component defines the at least one bone graft material delivery opening, the superior endplate defines the fusion device top surface, and the inferior endplate component defines the fusion device bottom surface.

15 . The intervertebral fusion device according to claim 14 , wherein the core component engages with each of the superior and inferior endplates to resist ejection of bone graft material from the bone graft material holding space through the side boundary when the bone graft material delivery opening is closed by the closure component and while bone graft material is ejected through the bone graft conveying aperture defined in at least one of the fusion device top surface and the fusion device bottom surface.

16 . The intervertebral fusion device according to claim 14 , wherein the core component, the superior endplate and the inferior endplate are separate components, the superior endplate and the inferior endplate not engaging with each other, other than by way of the core component.

17 . The intervertebral fusion device according to claim 1 , wherein the bone graft conveying aperture defined in the fusion device top surface comprises a superior bone graft conveying aperture and wherein the bone graft conveying aperture defined in the fusion device bottom surface comprises an inferior bone graft conveying aperture, whereby bone graft material is ejectable from the bone graft material holding space and through the superior bone graft conveying aperture and the inferior bone graft conveying aperture.

18 . The intervertebral fusion device according to claim 1 , wherein the bone graft material delivery opening is at least 50% of a width of the intervertebral fusion device and is at least 50% of a height of the intervertebral fusion device to thereby provide for ease of introduction of bone graft material to the bone graft material holding space.

19 . An intervertebral fusion device configured to be received in an intervertebral space between first and second vertebrae, the intervertebral fusion device defining:

a fusion device top surface which is configured to abut against the first vertebra when the intervertebral fusion device is received in the intervertebral space;

a fusion device bottom surface which is configured to abut against the second vertebra when the intervertebral fusion device is received in the intervertebral space;

a bone graft conveying aperture defined in at least one of the fusion device top surface and the fusion device bottom surface;

a fusion device side boundary, which extends between the fusion device top surface and the fusion device bottom surface, and which defines a perimeter of the intervertebral fusion device; and

a bone graft material holding space within the fusion device side boundary, the bone graft material holding space enclosed except by way of at least one bone graft material delivery opening and at at least one of the fusion device top surface and the fusion device bottom surface, each at least one bone graft material delivery opening extending from the fusion device side boundary to the bone graft material holding space, wherein

the intervertebral fusion device comprises at least one closure component each configured to close a respective at least one bone graft material delivery opening, each at least one closure component comprising a base component and a protrusion, the protrusion shaped to be a snug fit in the bone graft material delivery opening when the protrusion protrudes in a delivery opening direction into the bone graft material delivery opening to thereby pressurize bone graft material contained in the bone graft material holding space whereby bone graft material is ejected through the bone graft conveying aperture defined in at least one of the fusion device top surface and the fusion device bottom surface, and

each at least one closure component is structured such that the base component and the protrusion are arranged relative to each other in the delivery opening direction.

20 . The intervertebral fusion device according to claim 19 , wherein the protrusion is closer than the base component to the bone graft material holding space upon closing of the bone graft material delivery opening with the respective closure component.

21 . The intervertebral fusion device according to claim 19 , wherein base component has first and second opposite ends, the first end closer than the second end to the bone graft material delivery opening upon closing of the bone graft material delivery opening with the respective closure component, the protrusion extending away from the first end of the main body.

22 . The intervertebral fusion device according to claim 19 , wherein the base component and the protrusion are mechanically coupled to each other by at least one coupling member.

23 . A method of installing an intervertebral fusion device in an intervertebral space between first and second adjacent vertebrae, the intervertebral fusion device defining a fusion device top surface, a fusion device bottom surface, and a fusion device side boundary which extends between the fusion device top surface and the fusion device bottom surface and which defines a perimeter of the intervertebral fusion device, the method comprising:

disposing the intervertebral fusion device in the intervertebral space such that the fusion device top surface abuts against the first vertebra and the fusion device bottom surface abuts against the second vertebra;

disposing bone graft material in a bone graft material holding space, the bone graft material holding space enclosed except by way of at least one bone graft material delivery opening and at at least one of the fusion device top surface and the fusion device bottom surface, each at least one bone graft material delivery opening extending from the fusion device side boundary to the bone graft material holding space;

closing each at least one bone graft material delivery opening with a respective closure component, the closure component comprising a base component and a protrusion; and

pressurizing the bone graft material in the bone graft material holding space by movement into the bone graft material delivery opening of the respective protrusion in a delivery opening direction whereby bone graft material is ejected from the bone graft material holding space through a bone graft conveying aperture defined in at least one of the fusion device top surface and the fusion device bottom surface,

wherein the respective closure component is structured such that the base component and the protrusion are arranged relative to each other in the delivery opening direction.

24 . The method according to claim 23 , wherein the protrusion is closer than the base component to the bone graft material holding space upon closing of the bone graft material delivery opening with the respective closure component.

25 . The method according to claim 23 , wherein the base component has first and second opposite ends, the first end closer than the second end to the bone graft material delivery opening upon closing of the bone graft material delivery opening with the respective closure component, the protrusion extending away from the first end of the main body.

26 . The method according to claim 23 , wherein the base component and the protrusion are mechanically coupled to each other by at least one coupling member.