IP Library Granted Patent US 12691200
Granted Patent B2
US 12691200 · App. 17/759,093 · Granted Jul 28, 2026

Bone graft composition

Inventors: Travis Greenhalgh (Boca Raton, FL); Andrew Shoup (Ft. Lauderdale, FL)
Assignee: SurGen Tec, LLC
A61L27/12A61L27/10A61L27/18A61L27/20A61L27/3608A61L27/58C03B19/06A61L2430/02A61L2430/38
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Quick Facts
Patent No.
US 12691200
App. No.
17/759,093
Granted
Jul 28, 2026
Kind
B2
Abstract

A particle comprising hydroxyapatite, β-tricalcium phosphate, α-tricalcium phosphate, and/or bioactive glass is provided. The particle can be useful in bone graft compositions further comprising a carrier. The composition can include a quadphasic particle having hydroxyapatite, β-tricalcium phosphate, α-tricalcium phosphate, bioactive glass, and a carrier. The particle can have a size in the range of 50 microns to 2.5 mm. A method of repairing a bone defect is also provided. The method can include a step of applying the bone graft composition to a subject having the bone defect, such as a spinal bone defect. The subject receiving the bone graft composition can be a mammal, namely a human, pet, or domestic animal.

Claims (52)

1 . A sintered particle comprising one or more particles each of hydroxyapatite, β-tricalcium phosphate, α-tricalcium phosphate, and bioactive glass, wherein the one or more particles each of hydroxyapatite β-tricalcium phosphate, α-tricalcium phosphate, and bioactive glass are sintered together to form a unitary particle; wherein the particle has a particle size of about 50 microns to about 2.5 mm, and wherein the sintered particle comprises:

about 40 wt. % to about 60 wt. % hydroxyapatite;

about 30 wt. % to about 50 wt. % β-tricalcium phosphate;

about 2.5 wt. % to about 25 wt. % α-tricalcium phosphate; and

about 5 wt. % to about 20 wt. % bioactive glass.

2 . The particle of claim 1 ;

wherein the particle size of the hydroxyapatite ranges from about 2 μm to about 20 μm;

wherein the particle size of the β-tricalcium phosphate ranges from about 2 μm to about 20 μm;

wherein the particle size of the α-tricalcium phosphate ranges from about 50 μm to about 100 μm; and

wherein the particle size of the bioactive glass ranges from about 20 μm to about 90 μm.

3 . A bone graft composition comprising a plurality of sintered particles wherein each sintered particle comprises one or more particles each of hydroxyapatite, β-tricalcium phosphate, α-tricalcium phosphate, and bioactive glass sintered together to form a unitary particle; and a carrier, wherein the unitary particle comprises:

about 40 wt. % to about 60 wt. % hydroxyapatite;

about 30 wt. % to about 50 wt. % β-tricalcium phosphate;

about 2.5 wt. % to about 25 wt. % α-tricalcium phosphate; and

about 5 wt. % to about 20 wt. % bioactive glass.

4 . The bone graft composition of claim 3 , further comprising additional hydroxyapatite particles having a particle size in the range of about 50 nm to about 100 μm.

5 . The bone graft composition of claim 3 , wherein the carrier comprises a bioresorbable polymer.

6 . The bone graft composition of claim 5 wherein the carrier comprises polyethylene glycol (PEG) or methylcellulose.

7 . The bone graft composition of claim 6 , wherein the polyethylene glycol (PEG) comprises a PEG having a molecular weight in a range of about 500 grams/mole to about 3000 grams/mole.

8 . The bone graft composition of claim 7 , wherein the polyethylene glycol (PEG) comprises a PEG having a molecular weight in a range of about 1500 grams/mole to about 2500 grams/mole.

9 . The bone graft composition of claim 6 , wherein the composition comprises between about 30 wt % and about 50 wt % methylcellulose.

10 . The bone graft composition of claim 3 , wherein the carrier comprises glycerol.

11 . The bone graft composition of claim 3 , wherein the particles comprise about 30 wt. % to about 70 wt. % of the composition.

12 . The bone graft composition of claim 3 , wherein the carrier comprises about 40 wt. % to about 60 wt. % of the composition.

13 . The bone graft composition of claim 4 , wherein the average particle size of each sintered particle is in a range of about 50 microns to about 1 millimeter.

14 . The bone graft composition of claim 13 , wherein the average particle size of each sintered particle is in a range of about 250 microns to about 1 millimeter.

15 . The bone graft composition of claim 3 , wherein the bone graft composition exhibits a quadphasic resorption profile.

16 . The bone graft composition of claim 3 , wherein the unitary particle comprises a surface texturing.

17 . The bone graft composition of claim 16 , wherein the surface texturing is osteoconductive.

18 . The bone graft composition of claim 16 , wherein the surface texturing comprises nano, micro or sub-micron hydroxyapatite.

19 . The bone graft composition of claim 3 , further comprising demineralized bone matrix.

20 . The bone graft composition of claim 19 , comprising about 10% to about 90% by weight of demineralized bone matrix.

21 . The bone graft composition of claim 20 , comprising about 20% to about 80% by weight of demineralized bone matrix.

22 . The bone graft composition of claim 21 , comprising about 40% to about 60% by weight of demineralized bone matrix.

23 . The bone graft composition of claim 19 , comprising about 15% to about 45% by volume of demineralized bone matrix.

24 . The bone graft composition of claim 19 , comprising about 10% to about 50% by volume of demineralized bone matrix.

25 . The bone graft composition of claim 3 , wherein the carrier comprises an embedded substrate of hydroxyapatite particles,

wherein the hydroxyapatite particles comprise micro-hydroxyapatite particles, submicron-hydroxyapatite particles, and/or nano-hydroxyapatite particles.

26 . The bone graft composition of claim 25 , wherein the hydroxyapatite particles of the embedded substrate have a size from about 20 nm to about 100 μm.

27 . The bone graft composition of claim 26 , wherein the hydroxyapatite particles of the embedded substrate have a size from about 20 nm to about 50 μm.

28 . The bone graft composition of claim 27 , wherein the hydroxyapatite particles of the embedded substrate have a size from about 5 μm to about 35 μm.

29 . The bone graft composition of claim 28 , comprising about 40 wt. % to about 55 wt. % of the embedded hydroxyapatite substrate.

30 . A prefilled cartridge for a delivery device, wherein the prefilled cartridge contains the bone graft composition of any one of claims 3-29 .

31 . A method of preparing the particle of claim 1 comprising admixing the one or more particles of hydroxyapatite, the one or more particles of β-tricalcium phosphate, the one or more particles of α-tricalcium phosphate, and the one or more particles of bioactive glass; sintering the admixed particles at a temperature from about 500° C. to about 1700° C. to obtain sintered particles; and adjusting the size of sintered particles to be in the range of 50 microns to about 2.5 mm.

32 . A method of repairing a bone defect, comprising applying the bone graft composition of any one of claims 3-29 to a subject having the bone defect and in need of repair of the bone defect.

33 . The method of claim 32 , wherein the subject is a mammal, or a primate mammal, or a non-human primate mammal, or a human, or wherein the mammal is a canine or dog, a feline or domestic house cat, a bovine or a cow or a bull, an ovine or a sheep or ewe, a porcine or a pig or a sow or a gilt or a boar, an equine or a horse, a cumulus or a camel, or a caprinae or a goat.

34 . The method of claim 32 , wherein the bone defect is a spinal bone defect.

35 . A kit comprising the bone graft composition as claimed in claim 3 and a delivery device for administering the bone graft composition to a subject having a bone defect; and optionally instructions for use.

36 . The kit of claim 35 , further comprising an additional implantation device.

37 . The kit of claim 36 , wherein the additional implantation device is a 3D printed cage.

38 . The kit of claim 36 , wherein the additional implantation device is a loading case.

39 . The bone graft composition of claim 4 , wherein the additional hydroxyapatite particles are present in an amount of about 40 wt. % to about 55 wt. %.