Electric discharge machining apparatus and method for fixing power conductor in electric discharge machining apparatus
Provided is an electric discharge machining apparatus including: a wire guide, positioning and guiding a wire electrode stretched perpendicularly to a horizontal line; a power conductor, energizing the wire electrode; a guide assembly, accommodating the wire guide and the power conductor; an extrusion member, provided in the guide assembly and pushing out the power conductor in a direction of the wire electrode; a drive device, reciprocating the extrusion member in a horizontal uniaxial direction; a fixing device, fixing the power conductor in a predetermined position within the guide assembly by the extrusion member; and an elastic member, provided coaxially with the extrusion member of the fixing device and constantly pushing out the power conductor in the direction of the wire electrode in a state in which the power conductor is attachable to and detachable from the guide assembly.
1 . An electric discharge machining apparatus, comprising:
a wire guide, positioning and guiding a wire electrode stretched perpendicularly to a horizontal line;
a power conductor, energizing the wire electrode;
a guide assembly, accommodating the wire guide and the power conductor;
an extrusion member, provided in the guide assembly and pushing out the power conductor in a direction of the wire electrode;
a drive device, reciprocating the extrusion member in a horizontal uniaxial direction;
a fixing device, fixing the power conductor in a predetermined position within the guide assembly by the extrusion member; and
an elastic member, provided coaxially with the extrusion member and constantly pushing out the power conductor in the direction of the wire electrode in a state in which the power conductor is attachable to and detachable from the guide assembly,
wherein,
in a state in which the elastic member constantly pushes out the power conductor in the direction of the wire electrode and the power conductor is attachable to and detachable from the guide assembly,
the power conductor is attachable and detachable in a power conductor axial direction,
the electric discharge machining apparatus comprises, in the guide assembly, a switchgear that advances or retreats the power conductor between a machining position where the power conductor contacts the wire electrode and a retreat position where the power conductor does not contact the wire electrode;
a drive device in the fixing device serves as a drive device driving a retreat slide that advances and retreats the power conductor;
in response to the power conductor being located in the machining position, the power conductor is fixed in the predetermined position within the guide assembly by the extrusion member; and
in response to the power conductor being located in the retreat position, the power conductor is constantly pushed out in the direction of the wire electrode by the elastic member while not being fixed in the predetermined position by the extrusion member.
2 . The electric discharge machining apparatus according to claim 1 , wherein
the electric discharge machining apparatus is configured to issue a warning and stop machining in response to the power conductor being not fixed in the predetermined position by the fixing device at the start of machining.
3 . The electric discharge machining apparatus according to claim 1 , wherein,
in response to the power conductor being not fixed in the predetermined position by the fixing device at the start of machining, the electric discharge machining apparatus actuates the fixing device to automatically switch to a state of fixing the power conductor in the predetermined position and starts machining.
4 . The electric discharge machining apparatus according to claim 1 , wherein
the drive device is a fluid cylinder.
5 . An electric discharge machining apparatus, comprising:
a wire guide, positioning and guiding a wire electrode stretched perpendicularly to a horizontal line;
a power conductor, energizing the wire electrode;
a guide assembly, accommodating the wire guide and the power conductor;
an extrusion member, provided in the guide assembly and pushing out the power conductor in a direction of the wire electrode;
a drive device, reciprocating the extrusion member in a horizontal uniaxial direction;
a fixing device, fixing the power conductor in a predetermined position within the guide assembly by the extrusion member; and
an elastic member, provided coaxially with the extrusion member and constantly pushing out the power conductor in the direction of the wire electrode in a state in which the power conductor is attachable to and detachable from the guide assembly,
wherein,
in a state in which the elastic member constantly pushes out the power conductor in the direction of the wire electrode and the power conductor is attachable to and detachable from the guide assembly,
the power conductor is attachable and detachable in a power conductor axial direction, and
the electric discharge machining apparatus comprises, in the guide assembly, a sliding device that slides the power conductor by a predetermined amount in a horizontal uniaxial direction orthogonal to the wire electrode on which the power conductor is stretched in a vertical direction;
the electric discharge machining apparatus comprises a control device that, in a state in which the power conductor is not fixed in the predetermined position within the guide assembly by the fixing device, and the power conductor is pushed out by the elastic member in the direction of the wire electrode and is attachable to and detachable from the guide assembly, controls the sliding device to operate so as to slide the power conductor by the predetermined amount that is set in advance and automatically change a contact position in the power conductor with the wire electrode.
6 . A method for fixing a power conductor in an electric discharge machining apparatus, the electric discharge machining apparatus comprising a guide assembly that accommodates a wire guide and a power conductor, an extrusion member that is provided in the guide assembly and pushes out the power conductor in a direction of a wire electrode stretched perpendicularly to a horizontal line, a drive device that reciprocates the extrusion member in a horizontal uniaxial direction, and an elastic member that is provided coaxially with the extrusion member and constantly pushes out the power conductor in the direction of the wire electrode in a state in which the power conductor is attachable to and detachable from the guide assembly, the method comprising:
when fixing the power conductor in a predetermined position within the guide assembly, operating the drive device so as to push out the power conductor in the direction of the wire electrode with a force greater than a force of the elastic member pushing out the power conductor, and to fix the power conductor with a force preventing the power conductor from vibrating when receiving an external force and preventing the power conductor from being damaged by a pressing force of the extrusion member; and
when not fixing the power conductor within the guide assembly, operating the drive device so as to release the power conductor from being fixed by the elastic member while the power conductor does not shift position within the guide assembly, sliding the power conductor by a predetermined amount in a horizontal uniaxial direction orthogonal to an axis direction of the wire electrode, and changing a position on a contact surface of the power conductor where the power conductor contacts the wire electrode, or attaching and detaching the power conductor to and from the guide assembly.