IP Library Granted Patent US 12691562
Granted Patent B2
US 12691562 · App. 18/543,193 · Granted Jul 28, 2026

Power tool having hammer mechanism

Inventors: Kiyonobu Yoshikane (Anjo, JP); Yoshiro Tada (Anjo, JP)
Assignee: MAKITA CORPORATION
B25D17/043B25D11/06B25D16/006B25D2250/095B25D2250/121B25D2250/221
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Quick Facts
Patent No.
US 12691562
App. No.
18/543,193
Granted
Jul 28, 2026
Kind
B2
Abstract

A power tool includes a motor, a driving mechanism, a main housing, a handle housing, a first guide part and a second guide part. The handle housing is movable relative to the main housing at least in a front-rear direction. The first and second guide parts are configured to guide relative sliding between the main housing and the handle housing in the front-rear direction. Each of the first guide part and the second guide part includes a first engagement part and a second engagement part engaged with each other to be slidable in the front-rear direction. The main housing has the first engagement part. The handle housing has the second engagement part. The second guide part is spaced apart from the first guide part and located rearward of the first guide part in the front-rear direction.

Claims (94)

1 . A power tool having a hammer mechanism, the power tool comprising:

a motor including a stator, a rotor, and a motor shaft, the motor shaft extending from the rotor and being rotatable integrally with the rotor around a first axis;

a driving mechanism configured to perform a hammer action of linearly driving a tool accessory along a second axis using power generated by the motor, the second axis extending parallel to the first axis and defining a front-rear direction of the power tool;

a main housing that houses the motor and the driving mechanism and that extends in the front-rear direction;

a handle housing including a grip part configured to be gripped by a user, the handle housing being elastically connected to the main housing to be movable relative to the main housing at least in the front-rear direction;

a movable member disposed in or on a first one of the main housing and the handle housing and configured to move in response to relative movement of a second one of the main housing and the handle housing in the front-rear direction;

a detector disposed in or on the first one of the main housing and the handle housing, in or on which the movable member is disposed, and configured to detect pressing of the tool accessory against a workpiece by detecting movement of the movable member; and

a control device configured to control driving of the motor based on a detection result of the detector, wherein

the movable member is configured to be linearly movable,

the detector is configured to detect linear movement of the movable member, and

a target to be detected by the detector is a magnet mounted on the movable member.

2 . The power tool having the hammer mechanism according to claim 1 , wherein:

the handle housing includes a cover part that surrounds a portion of the main housing at least partially in a circumferential direction around the second axis, and

both of the movable member and the detector are disposed on (i) the inside of the cover part; or (ii) on an outer periphery of the portion of the main housing.

3 . The power tool having the hammer mechanism according to claim 1 , wherein:

the first one of the main housing and the handle housing has a recess in which the movable member is disposed to be slidable in the front-rear direction, and

the power tool further includes a restricting member made of aluminum and disposed to restrict movement of the movable member outward of the recess.

4 . The power tool having the hammer mechanism according to claim 1 , wherein both of the movable member and the detector are mounted to the handle housing.

5 . The power tool having the hammer mechanism according to claim 4 , wherein:

the handle housing includes a cover part that surrounds a portion of the main housing at least partially in a circumferential direction around the second axis, and

both of the movable member and the detector are disposed on the inside of the cover part of the handle housing.

6 . The power tool having the hammer mechanism according to claim 5 , further comprising:

a first guide part and a second guide part configured to guide relative sliding movement of the main housing and the handle housing in the front-rear direction, wherein:

the first guide part and the second guide part are spaced apart from each other in the front-rear direction, and

the movable member and the detector are between the first guide part and the second guide part in the front-rear direction.

7 . The power tool having the hammer mechanism according to claim 6 , wherein:

the movable member is configured to be linearly movable in the front-rear direction.

8 . The power tool having the hammer mechanism according to claim 7 , further comprising:

a biasing member, wherein:

the main housing has a contact part configured to move the movable member rearward by making contact with the movable member during the relative movement,

the biasing member is configured to bias the movable member toward the contact part, and

a straight line extending in the front-rear direction crosses the contact part, the movable member, and the biasing member.

9 . The power tool having the hammer mechanism according to claim 8 , wherein:

the detector is a hall sensor, and

the hall sensor is configured to detect a magnet mounted on the movable member at a position offset from the straight line.

10 . The power tool having the hammer mechanism according to claim 1 , wherein:

the grip part is located behind the main housing and extends in a direction crossing the second axis,

the grip part includes a first end portion and a second end portion,

the second axis crosses the first end portion,

the second end portion is an end portion opposite to the first end portion and is spaced apart from the second axis, and

the handle housing includes a connection part that connects the second end portion of the grip part and the main housing such that the connection part and the grip part together form an annular part.

11 . A power tool having a hammer mechanism, the power tool comprising:

a motor including a stator, a rotor, and a motor shaft, the motor shaft extending from the rotor and being rotatable integrally with the rotor around a first axis;

a driving mechanism configured to perform a hammer action of linearly driving a tool accessory along a second axis using power generated by the motor, the second axis extending parallel to the first axis and defining a front-rear direction of the power tool;

a main housing that houses the motor and the driving mechanism and that extends in the front-rear direction;

a handle housing including a grip part configured to be gripped by a user, the handle housing being elastically connected to the main housing to be movable relative to the main housing at least in the front-rear direction;

a movable member disposed in or on a first one of the main housing and the handle housing and configured to move in response to relative movement of a second one of the main housing and the handle housing in the front-rear direction;

a detector disposed in or on the first one of the main housing and the handle housing, in or on which the movable member is disposed, and configured to detect pressing of the tool accessory against a workpiece by detecting movement of the movable member;

a control device configured to control driving of the motor based on a detection result of the detector; and

a first guide part and a second guide part configured to guide relative sliding movement of the main housing and the handle housing in the front-rear direction, wherein:

the first guide part and the second guide part are spaced apart from each other in the front-rear direction, and

the movable member and the detector are between the first guide part and the second guide part in the front-rear direction.

12 . A power tool having a hammer mechanism, the power tool comprising:

a motor including a stator, a rotor, and a motor shaft, the motor shaft extending from the rotor and being rotatable integrally with the rotor around a first axis;

a driving mechanism configured to perform a hammer action of linearly driving a tool accessory along a second axis using power generated by the motor, the second axis extending parallel to the first axis and defining a front-rear direction of the power tool;

a main housing that houses the motor and the driving mechanism and that extends in the front-rear direction;

a handle housing including a grip part configured to be gripped by a user, the handle housing being elastically connected to the main housing to be movable relative to the main housing at least in the front-rear direction;

a movable member disposed in or on a first one of the main housing and the handle housing and configured to move in response to relative movement of a second one of the main housing and the handle housing in the front-rear direction;

a detector disposed in or on the first one of the main housing and the handle housing, in or on which the movable member is disposed, and configured to detect pressing of the tool accessory against a workpiece by detecting movement of the movable member;

a control device configured to control driving of the motor based on a detection result of the detector; and

a biasing member, wherein

the movable member is configured to be linearly movable,

the detector is configured to detect linear movement of the movable member,

the second one of the main housing and the handle housing has a contact part configured to move the movable member frontward or rearward by making contact with the movable member during the relative movement,

the biasing member is configured to bias the movable member toward the contact part, and

a straight line extending in the front-rear direction crosses the contact part, the movable member, and the biasing member

a target to be detected by the detector is disposed on the movable member at a position offset from the straight line.

13 . The power tool having the hammer mechanism according to claim 12 , wherein:

the handle housing includes a cover part that surrounds a portion of the main housing at least partially in a circumferential direction around the second axis, and

both of the movable member and the detector are disposed on (i) the inside of the cover part; or (ii) on an outer periphery of the portion of the main housing.

14 . The power tool having the hammer mechanism according to claim 12 , wherein both of the movable member and the detector are mounted to the handle housing.

15 . The power tool having the hammer mechanism according to claim 14 , wherein:

the handle housing includes a cover part that surrounds a portion of the main housing at least partially in a circumferential direction around the second axis, and

both of the movable member and the detector are disposed on the inside of the cover part of the handle housing.

16 . The power tool having the hammer mechanism according to claim 15 , further comprising:

a first guide part and a second guide part configured to guide relative sliding movement of the main housing and the handle housing in the front-rear direction, wherein:

the first guide part and the second guide part are spaced apart from each other in the front-rear direction, and

the movable member and the detector are between the first guide part and the second guide part in the front-rear direction.

17 . The power tool having the hammer mechanism according to claim 16 , wherein:

the movable member is configured to be linearly movable in the front-rear direction.

18 . The power tool having the hammer mechanism according according to claim 17 , further comprising:

a biasing member, wherein:

the main housing has a contact part configured to move the movable member rearward by making contact with the movable member during the relative movement,

the biasing member is configured to bias the movable member toward the contact part, and

a straight line extending in the front-rear direction crosses the contact part, the movable member, and the biasing member.

19 . The power tool having the hammer mechanism according to claim 18 , wherein:

the detector is a hall sensor, and

the hall sensor is configured to detect a magnet mounted on the movable member at a position offset from the straight line.

20 . The power tool having the hammer mechanism according to claim 12 , wherein:

the grip part is located behind the main housing and extends in a direction crossing the second axis,

the grip part includes a first end portion and a second end portion,

the second axis crosses the first end portion,

the second end portion is an end portion opposite to the first end portion and is spaced apart from the second axis, and

the handle housing includes a connection part that connects the second end portion of the grip part and the main housing such that the connection part and the grip part together form an annular part.