Sealing glass ampules using electricity generated plasma arc
View Patent ↗The present invention is an electrical device that can seal an array of glass ampules and micro ampules using plasma arc produced by electricity. The device can produce high temperature by making mini plasma arcs which will melt down the glass and make a permanent seal. The arc is produced in a sealing head which covers the plasma arc and can focus the heat in a very small area so that the heat can be directly transferred to the glass without any intermediate, thereby increasing the efficiency. The plasma arc can increase the heat by using multiplication of the arcs encased in the sealing head.
1 . A glass sealing device, comprising:
a) a tray to receive and hold one or more glass ampules, each glass ampule have a top and a bottom;
b) one or more sealing heads to seal said one or more glass ampules, each sealing head is:
i) a closed-top sealing head or an open-top sealing head, wherein the closed-top sealing head has a bottom cavity configured to receive the top of each glass ampule, the open-top sealing head is a two-piece sealing head each having a side cavity, wherein the top of each glass ampule is placed in between said side cavities;
ii) a set of conductive wires passed through each sealing head to form a set of electrodes in the bottom cavity of the closed-top sealing head or in the side cavities of the open-top sealing head;
c) a power source to generate a set of plasma arcs between each set of electrodes across the bottom cavity or side cavities to heat, melt and seal the top head of each glass ampule.
2 . The glass sealing device of claim 1 , wherein the power source comprising a voltage boost inverter and an event controller system on a circuit board to control the operation of the set of plasma arcs.
3 . The glass sealing device of claim 2 , wherein the voltage boost inverter inverts a 3.7V Li-Ion battery to 8 kV.
4 . The glass sealing device of claim 1 , further comprising a power management system (PMS) or a power regulator to stabilize, manage, and improve an electrical current that passes through the glass sealing device.
5 . The glass sealing device of claim 1 , further comprising a cooling system in communication with each glass ampule to reduce the temperature of the environment or the temperature of the set of glass ampules, thereby increasing the stability and preventing sample evaporation.
6 . The glass sealing device of claim 5 , wherein the cooling system is a Peltier system.
7 . The glass sealing device of claim 1 , further comprising a neutral gas filling system (NGFSA) for the ampules, wherein a neutral gas is injected onto the set of ampules to purge out an ambient atmosphere and fill the ampules with a neutral gas.
8 . The glass sealing device of claim 1 , wherein each sealing head comprises of two arcs, or three arcs, or four arcs.
9 . The glass sealing device of claim 1 , wherein said set of electrodes are configured to generate a set of plasma arcs that cross one another to generate a high temperature focal zone.
10 . The glass sealing device of claim 1 , further having an electronic management board to control a set of sequences of events in the device and to act as an intermediate between the device and a user, and to displays a set of data exported from the device and to receive a set of commands from the user.
11 . The glass sealing device of claim 1 , wherein the sealing head is made of an insulating material.
12 . A glass sealing device, comprising:
a) a chamber having a bottom surface and a top lid to close the chamber;
b) a tray to receive and hold one or more glass ampules, wherein the tray is placed inside the chamber on the bottom surface;
c) the top lid comprising of one or more sealing heads to seal one or more glass ampules, wherein each glass ampule have a top and a bottom, and wherein each sealing head comprising of a closed-top sealing head or an open-top sealing head, wherein the closed-top sealing head has a bottom cavity configured to receive the top of each glass ampule to be sealed, and a set of conductive wires passed through the top lid to each cavity forming a set of electrodes in each bottom cavity, whereby the electrodes can generate a set of plasma arcs across each bottom cavity;
d) a power source to generate a set of plasma arcs between each set of electrodes to heat, melt and seal the top head of each glass ampule.
13 . The glass sealing device of claim 12 , further having a gas inlet to fill the chamber and the ampules with a neutral gas.
14 . The glass sealing device of claim 12 , further comprising a neutral gas filling system (NGFSC) for the chamber, wherein a nitrogen or an argon filling system fills the chamber to purge out an ambient atmosphere and fill the sealing environment with a neutral gas.
15 . He glass sealing device of claim 12 , further having a controller display for the user to operate the device, whereby once the ampules are filled with a solution, the power for an inverter circuit turns on and converts low voltage to a high voltage, and the sealing heads forms arcs and start heating the glass, whereby the glass melts and comes together to seal the ampules.