IP Library Granted Patent US 12692604
Granted Patent B2
US 12692604 · App. 18/164,874 · Granted Jul 28, 2026

Preparing method of two-dimensional materials with controlled number of layers

Inventors: Jaehyun Lee (Bucheon-si, KR); Jiyun Moon (Yongin-si, KR)
Assignee: AJOU UNIVERSITY INDUSTRY-ACADEMIC COOPERATION FOUNDATION
C23C16/50C23C14/0623C23C14/0635C23C14/5806C23C16/52C23C16/56C23C14/24C23C14/3464
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Quick Facts
Patent No.
US 12692604
App. No.
18/164,874
Granted
Jul 28, 2026
Kind
B2
Abstract

The present disclosure relates to a preparing method of two-dimensional materials with a controlled number of layer including depositing a metal thin film on a surface of a bulk material; exfoliating a two-dimensional material from the surface of the bulk material together with the metal thin film; and transferring the two-dimensional material onto a substrate, in which the number of layers of the two-dimensional material to be exploited is controlled by controlling an internal stress of the metal thin film.

Claims (106)

1 . A preparing method of a two-dimensional material with a controlled number of layers comprising:

depositing a metal thin film on a surface of a bulk material;

exfoliating a two-dimensional material from the surface of the bulk material together with the metal thin film; and

transferring the two-dimensional material onto a substrate,

wherein the number of layers of the two-dimensional material to be exfoliated is controlled by controlling an internal stress of the metal thin film,

wherein the internal stress σ f of the metal thin film is represented by the following Equation 1 and when a total accumulated strain energy U Total represented by the following Equation 2 reaches a binding energy γ between the two-dimensional materials, the two-dimensional material is exfoliated,

σ

f

=

γ

U

Total

[

Equation

1

]

wherein in Equation 1, γ is a binding energy of a two-dimensional material and U Total is a total accumulated strain energy,

U

Total

=

(

1

-

v

f

)

2

Y

f

t

f

σ

f

2

+

(

1

-

v

s

)

2

Y

s

t

f

2

t

s

σ

f

2

[

12

(

d

spall

t

s

)

3

-

24

(

d

spall

t

s

)

2

+

16

(

d

spall

t

s

)

]

[

Equation

2

]

wherein in Equation 2, v s and v f are Poisson's ratios of a bulk material and a metal thin film, respectively, Y s and Y f are Young's modulus of a bulk material and a metal thin film, respectively, t s and t f are thicknesses of a bulk material and a metal thin film, respectively, and d spall is a spall depth.

2 . The preparing method of a two-dimensional material with a controlled number of layers according to claim 1 , wherein as the internal stress of the metal thin film is reduced, the number of layers of the two-dimensional material to be exfoliated is increased.

3 . The preparing method of a two-dimensional material with a controlled number of layers according to claim 1 , further comprising:

removing the metal thin film.

4 . The preparing method of a two-dimensional material with a controlled number of layers according to claim 3 , wherein the removing of the metal thin film is performed by impregnating the metal thin film into a metal etchant.

5 . The preparing method of a two-dimensional material with a controlled number of layers according to claim 1 , wherein the depositing of the metal thin film is performed by a method selected from the group consisting of E-beam evaporation, thermal evaporation, vacuum thermal evaporation, plasma deposition, sputtering, atomic layer deposition (ALD), chemical vapor deposition (CVD), physical vapor deposition (PVD), and combinations thereof.

6 . The preparing method of a two-dimensional material with a controlled number of layers according to claim 1 , wherein the metal includes one selected from the group consisting of Ag, Au, Cu, Pd, and combinations thereof.

7 . The preparing method of a two-dimensional material with a controlled number of layers according to claim 1 , wherein the two-dimensional material includes one selected from the group consisting of transition metal chalcogenide, graphene, fluorographene, graphene oxide, hexagonal boron nitride (h-BN), boron carbon nitride (BCN), black phosphorus, and combinations thereof.

8 . The preparing method of a two-dimensional material with a controlled number of layers according to claim 7 , wherein the transition metal chalcogenide includes a material denoted by the following Chemical Formula 1,

MX 2   [Chemical Formula 1]

wherein in the above Chemical Formula 1, M is a transition metal selected from Mo, W, Te, Re, V, Nb, Ta, Ti, Zr, Hf, Co, Rh, Ir, Ni, Pd, or Pt and X is a chalcogenide element selected from S, Se, or Te.

9 . The preparing method of a two-dimensional material with a controlled number of layers according to claim 1 , wherein the exfoliation is performed using a thermal release tape (TRT).