IP Library Granted Patent US 12692697
Granted Patent B2
US 12692697 · App. 18/776,303 · Granted Jul 28, 2026

Fiber-reinforced polymer wall framing system

Inventors: Kyle Smith (Calgary, CA); Clinton Harrowing (Airdrie, CA)
Assignee: Fiber Frame Incorporated
E04B2/56
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Quick Facts
Patent No.
US 12692697
App. No.
18/776,303
Granted
Jul 28, 2026
Kind
B2
Abstract

A fiber-reinforced polymer wall system includes a plurality of wall framing components and joint components that can be assembled into a wall frame. The wall framing components can include stud members, rail members, and header members. The joint components can include joints of three different configurations for attaching the framing components to constructed a desired wall frame.

Claims (23)

1 . A fiber-reinforced polymer wall assembly, comprising:

at least two rail members, each rail member having a length, a first broad planar surface, an opposite second broad planar surface, a first side, an opposite second side, and first and second slots formed through the first broad planar surface and extend along the rail member;

at least one stud member, the stud member having opposite ends, a length extending between the opposite ends, a web and a pair of flanges on opposite sides of the web, each flange having a passage at the opposite ends;

wherein the stud member is extends between the rail members and is connected at its opposite ends to the rail members by a separate joint member at each end with the joint member disposed in the passages of the stud flanges and in the first and second slots of a respective rail member;

wherein an outermost surface of each flange of the stud member is flush with an outermost surface of each of the first and second sides of each rail member; and

wherein the joint member has a web, first and second flanges extending in opposite directions from the web at a first end, and third and fourth flanges extending in opposite directions from the web at a second end.

2 . The fiber-reinforced polymer wall assembly of claim 1 , wherein each rail member further has third and fourth slots formed through the second surface and extending along the rail member.

3 . The fiber-reinforced polymer wall assembly of claim 1 , wherein the passages of the flanges of the stud member extend the entire length of the stud member between the opposite ends.

4 . The fiber-reinforced polymer wall assembly of claim 1 , wherein first and second slots formed through the first surface of the rail member extend the entire length of the rail member.

5 . A fiber-reinforced polymer wall system, comprising:

a plurality of wall framing members comprising of rail members, stud members, and first joint members, wherein the rail members and stud members are connectable by the first joint members to frame a wall with the stud members attached to and extending between the rail members in spaced relationship along the rail members;

wherein each rail member has a length, a first broad planar surface, an opposite second broad planar surface, a first side, an opposite second side, and first and second slots formed through the first surface and extend along the rail member;

wherein each stud member has opposite ends, a length extending between the opposite ends, a web and a pair of flanges on opposite sides of the web, each flange having a passage extending along the length of the stud member; and

wherein each first joint member has a web, first and second flanges extending in opposite directions from the web at a first end, and third and fourth flanges extending in opposite directions from the web at a second end, and wherein the first joint members are configured to connect the ends of the stud members to the rail members.

6 . The fiber-reinforced polymer wall system of claim 5 , further comprising:

second joint members, each second joint member having a central web and first and second flanges extending in opposite directions from the web at a first end, and third and fourth flanges extending in opposite directions from the web at a second end, the first and third flanges are disposed on the central web in an inward position from the first and second ends of the central web, respectively, and the second and fourth flanges are disposed on the central web in an inward position from first and second ends of the central web, respectively, at greater distance than first and third flanges such that second and fourth flanges are inwardly offset from first and third flanges.

7 . The fiber-reinforced polymer wall system of claim 5 , further comprising:

third joint members, each third joint member having a web, first and second flanges extending in a same direction from the web, the first flange inwardly disposed from a first end, the second flange inwardly disposed from a second end, and channel disposed on a side of the web opposite the first and second flanges that is defined by first and second walls attached to the web.

8 . The fiber-reinforced polymer wall system of claim 5 , wherein the plurality of framing members further has header members, each header member has a pair of legs extending outwardly in a same direction from opposite ends of a web, a first slot formed through a first leg of the pair of legs and extends along a length of the header, a second slot formed through a second leg of the pair of legs and extends along the length of the header, a first channel formed in the web through a first outward facing side in a direction perpendicular to the first leg and extends along the length of the header, and a second channel formed in the web through a second outward facing side in a direction perpendicular to the second leg and extends along the length of the header.

9 . The fiber-reinforced polymer wall system of claim 5 , wherein each rail member further has third and fourth slots formed through the second surface and extending along the rail member.

10 . The fiber-reinforced polymer wall system of claim 5 , wherein the passage of each flange extends the entire length of the stud member between the opposite ends thereof.

11 . The fiber-reinforced polymer wall system of claim 5 , wherein the first and second slots formed through the first broad planar surface of the rail member extend the entire length of the rail member.

12 . The fiber-reinforced polymer wall system of claim 5 , wherein the rail members can be configured as either a top plate or a bottom plate of a wall frame or can be configured as a jack stud or sill plate.