IP Library Granted Patent US 12692864
Granted Patent B2
US 12692864 · App. 18/910,666 · Granted Jul 28, 2026

Variable-speed refrigerating scroll compressor with an oil flow regulating device

Inventors: Remi Bou Dargham (Villeurbanne, FR); Arnaud Daussin (Trevoux, FR)
Assignee: Danfoss Commercial Compressors
F04C18/0215F04C28/08F04C29/02F04C29/023F04C29/028F04C2240/40F04C2240/60F04C2270/051
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Quick Facts
Patent No.
US 12692864
App. No.
18/910,666
Granted
Jul 28, 2026
Kind
B2
Abstract

A scroll compressor comprising a compressor casing; a compression unit including a fixed scroll and an orbiting scroll defining a compression volume; an oil sump; a drive shaft including a driving portion coupled with the orbiting scroll; a variable-speed electric motor configured to rotatably drive the drive shaft; an oil injection system including an oil feed channel fluidly connected to the oil sump and extending over the entire length of the drive shaft, and oil injection means provided on the orbiting scroll and configured to deliver oil from the oil feed channel to the compression volume; and an oil flow regulating device configured to regulate an oil flow from the oil feed channel to the oil injection means.

Claims (52)

1 . A scroll compressor comprising:

a compressor casing provided with a suction fitting configured to supply the scroll compressor with refrigerant gas to be compressed and a discharge fitting configured to discharge compressed refrigerant gas,

a compression unit mounted inside the compressor casing and configured to compress the refrigerant gas supplied by the suction fitting, the compression unit including a fixed scroll and an orbiting scroll configured to perform an orbiting movement relative to the fixed scroll during operation of the scroll compressor, the fixed scroll and the orbiting scroll defining a compression volume,

an oil sump disposed inside the compressor casing,

a drive shaft disposed inside the compressor casing and including a driving portion coupled with the orbiting scroll and configured to drive the orbiting scroll in an orbital movement, the drive shaft being rotatable around a rotation axis,

a variable-speed electric motor disposed inside the compressor casing and configured to rotatably drive the drive shaft,

an oil injection system configured to inject oil at least into the compression volume, the oil injection system including an oil feed channel fluidly connected to the oil sump and extending over the entire length of the drive shaft, and oil injection passages provided on the orbiting scroll and configured to deliver oil from the oil feed channel to the compression volume, and

an oil flow regulating device configured to regulate an oil flow from the oil feed channel to the oil injection passages, the oil flow regulating device including:

a mounting body mounted at an upper end face of the driving portion, wherein the upper end face of the driving portion and the mounting body define a first volume in flow communication with the oil feed channel of the drive shaft, and the mounting body and the orbiting scroll are axially spaced and not in contact to at least partially define a second volume in flow communication with the oil injection passages,

an oil passage opening formed in the mounting body and through which the first volume and the second volume are configured to be in flow communication with each other, and

an oil flow regulating member movable between a first position at a first speed of the variable-speed electric motor and a second position at a second speed of the variable-speed electric motor being higher than the first speed, wherein the oil flow regulating member allows an oil flow through the oil passage opening when the oil flow regulating member is in the first position and limits the oil flow through the oil passage opening when the oil flow regulating member is in the second position.

2 . The scroll compressor according to claim 1 , wherein the mounting body is cylindrical and comprises a base wall and a radially outer peripheral wall.

3 . The scroll compressor according to claim 2 , wherein the oil passage opening is formed in the radially outer peripheral wall of the mounting body.

4 . The scroll compressor according to claim 2 , wherein the peripheral wall and the oil flow regulating member define therebetween a variable oil flow channel.

5 . The scroll compressor according to claim 1 , wherein the oil flow regulating member is configured to prevent an oil flow through the oil passage opening when the oil flow regulating member is in the second position.

6 . The scroll compressor according to claim 1 , wherein the oil flow regulating member is configured to be moved from the first position to the second position under operation of a centrifugal force.

7 . The scroll compressor according to claim 1 , wherein the oil flow regulating member is elastically deformable between the first and second positions, and is provided with a fixed first end and a free second end.

8 . The scroll compressor according to claim 7 , wherein the oil flow regulating member has a curved shape.

9 . The scroll compressor according to claim 7 , wherein the oil flow regulating member has at least two separate sections with different elasticities.

10 . The scroll compressor according to claim 1 , further comprising a support arrangement including a thrust bearing surface on which is slidably mounted the orbiting scroll, the oil injection system being configured to lubricate the thrust bearing surface with oil supplied from the oil feed channel.

11 . The scroll compressor according to claim 10 , wherein the oil injection system includes a thrust bearing lubrication channel formed in the drive shaft and being in flow communication with the first volume.

12 . The scroll compressor according to claim 11 , wherein the thrust bearing lubrication channel includes an oil inlet aperture emerging in the upper end face of the driving portion and being in flow communication with the first volume, and an oil outlet aperture emerging in a circumferential outer surface of the driving portion.

13 . The scroll compressor according to claim 12 , wherein the oil passage opening and the oil inlet aperture of the thrust bearing lubrication channel are each angularly located with respect to the rotation axis of the drive shaft such that, when the oil flow regulating member is in the first position, the oil from the oil feed channel is delivered in priority to the thrust bearing lubrication channel rather than to the oil passage opening.

14 . The scroll compressor according to claim 1 , wherein the oil flow regulating member is fixed to the mounting body.

15 . The scroll compressor according to claim 1 , wherein the oil injection passages comprise at least one injection channel provided on an orbiting base plate of the orbiting scroll and in fluid communication with the second volume, and at least one injection orifice provided on the orbiting base plate of the orbiting scroll and being in fluid communication with the at least one injection channel, the at least one injection orifice emerging in the compression volume.

16 . The scroll compressor according to claim 1 , wherein the oil flow regulating member is disposed in the first volume to limit flow outwardly of the oil passage opening.

17 . The scroll compressor according to claim 1 , wherein the mounting body is secured to the drive shaft.

18 . A scroll compressor comprising:

a compressor casing provided with a suction fitting configured to supply the scroll compressor with refrigerant gas to be compressed and a discharge fitting configured to discharge compressed refrigerant gas,

a compression unit mounted inside the compressor casing and configured to compress the refrigerant gas supplied by the suction fitting, the compression unit including a fixed scroll and an orbiting scroll configured to perform an orbiting movement relative to the fixed scroll during operation of the scroll compressor, the fixed scroll and the orbiting scroll defining a compression volume,

an oil sump disposed inside the compressor casing,

a drive shaft disposed inside the compressor casing and including a driving portion coupled with the orbiting scroll and configured to drive the orbiting scroll in an orbital movement, the drive shaft being rotatable around a rotation axis,

a variable-speed electric motor disposed inside the compressor casing and configured to rotatably drive the drive shaft,

an oil injection system configured to inject oil at least into the compression volume, the oil injection system including an oil feed channel fluidly connected to the oil sump and extending over the entire length of the drive shaft, and oil injection passages provided on the orbiting scroll and configured to deliver oil from the oil feed channel to the compression volume, and

an oil flow regulating device configured to regulate an oil flow from the oil feed channel to the oil injection passages, the oil flow regulating device including:

a mounting body mounted at an upper end face of the driving portion, wherein the upper end face of the driving portion and the mounting body define a first volume in flow communication with the oil feed channel of the drive shaft, and the mounting body and the orbiting scroll at least partially define a second volume in flow communication with the oil injection passages,

an oil passage opening formed in the mounting body and through which the first volume and the second volume are configured to be in flow communication with each other,

an oil flow regulating member movable between a first position at a first speed of the variable-speed electric motor and a second position at a second speed of the variable-speed electric motor being higher than the first speed, wherein the oil flow regulating member allows an oil flow through the oil passage opening when the oil flow regulating member is in the first position and limits the oil flow through the oil passage opening when the oil flow regulating member is in the second position, and

wherein the oil flow regulating member has a shape which at least partially corresponds to a radially outer peripheral wall on the mounting body at least when the oil flow regulating member is in the second position.

19 . A scroll compressor comprising:

a compressor casing provided with a suction fitting configured to supply the scroll compressor with refrigerant gas to be compressed and a discharge fitting configured to discharge compressed refrigerant gas,

a compression unit mounted inside the compressor casing and configured to compress the refrigerant gas supplied by the suction fitting, the compression unit including a fixed scroll and an orbiting scroll configured to perform an orbiting movement relative to the fixed scroll during operation of the scroll compressor, the fixed scroll and the orbiting scroll defining a compression volume,

an oil sump disposed inside the compressor casing,

a drive shaft disposed inside the compressor casing and including a driving portion coupled with the orbiting scroll and configured to drive the orbiting scroll in an orbital movement, the drive shaft being rotatable around a rotation axis,

a variable-speed electric motor disposed inside the compressor casing and configured to rotatably drive the drive shaft,

an oil injection system configured to inject oil at least into the compression volume, the oil injection system including an oil feed channel fluidly connected to the oil sump and extending over the entire length of the drive shaft, and oil injection passages provided on the orbiting scroll and configured to deliver oil from the oil feed channel to the compression volume, and

an oil flow regulating device configured to regulate an oil flow from the oil feed channel to the oil injection passages, the oil flow regulating device including:

a mounting body mounted at an upper end face of the driving portion, wherein the upper end face of the driving portion and the mounting body define a first volume in flow communication with the oil feed channel of the drive shaft, and the mounting body and the orbiting scroll at least partially define a second volume in flow communication with the oil injection passages,

an oil passage opening formed in the mounting body and through which the first volume and the second volume are configured to be in flow communication with each other,

an oil flow regulating member movable between a first position at a first speed of the variable-speed electric motor and a second position at a second speed of the variable-speed electric motor being higher than the first speed, wherein the oil flow regulating member allows an oil flow through the oil passage opening when the oil flow regulating member is in the first position and limits the oil flow through the oil passage opening when the oil flow regulating member is in the second position, and

further including an indexing device configured to define a single angular position of the mounting body relative to the driving portion.

20 . The scroll compressor according to claim 19 , wherein the indexing device includes a protruding member provided on the driving portion and protruding from the upper end face of the driving portion, and a receiving hole provided on the mounting body and in which is received the protruding member.