IP Library Granted Patent US 12693609
Granted Patent B2
US 12693609 · App. 18/575,982 · Granted Jul 28, 2026

Two-component developer

Inventors: Tamotsu Shimizu (Osaka, JP); Kohei Terasaki (Osaka, JP); Yuma Uchihashi (Osaka, JP); Eriko Takeuchi (Osaka, JP)
Assignee: KYOCERA Document Solutions Inc.
G03G9/1136G03G9/0819G03G9/09733G03G9/1139
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Quick Facts
Patent No.
US 12693609
App. No.
18/575,982
Granted
Jul 28, 2026
Kind
B2
Abstract

In a two-component developer, external additive particles of toner particles include resin particles containing a thermoplastic resin. Coat layers of carrier particles contain a coating resin and barium titanate particles. The coating resin includes a silicone resin. The barium titanate particles have a number average primary particle diameter of 100-500 nm. The barium titanate particles have a content of 4-45 parts by mass relative to 100 parts by mass of the coating resin. The rate of the mass of the coat layers to the mass of the carrier cores is 0.10-4.90% by mass. The average of coverage rates of the carrier cores is at least 80.0% and less than 100.0%.

Claims (35)

1 . A two-component developer comprising:

a toner containing toner particles; and

a carrier containing carrier particles, wherein

the toner particles each include a toner mother particle and external additive particles provided on a surface of the toner mother particle,

the external additive particles include resin particles,

the resin particles contain a thermoplastic resin,

the carrier particles each include a carrier core and a coat layer covering a surface of the carrier core,

the coat layers contain a coating resin and barium titanate particles,

the coating resin includes a silicone resin,

the barium titanate particles have a number average primary particle diameter of at least 100 nm and no greater than 500 nm,

the barium titanate particles have a content of at least 4 parts by mass and no greater than 45 parts by mass relative to 100 parts by mass of the coating resin,

a rate of a mass of the coat layers to a mass of the carrier cores is at least 0.10% by mass and no greater than 4.90% by mass, and

an average of coverage rates of the carrier cores is at least 80.0% and less than 100.0%, each of the coverage rates being a rate of an area of a covered region of the carrier core covered with the coat layer to an area of the surface of the carrier core.

2 . The two-component developer according to claim 1 , wherein

the thermoplastic resin contained in the resin particles does not include a repeating unit derived from a crosslinking agent.

3 . The two-component developer according to claim 1 , wherein

a coefficient of variation of the coverage rates is no greater than 4.7%.

4 . The two-component developer according to claim 1 , wherein

the content of the barium titanate particles is at least 25 parts by mass and no greater than 45 parts by mass relative to 100 parts by mass of the coating resin.

5 . The two-component developer according to claim 1 , wherein

the carrier cores have a saturation magnetization of at least 65 emu/g and no greater than 90 emu/g.

6 . The two-component developer according to claim 1 , wherein

the carrier cores have a volume median diameter of at least 20.0 μm and no greater than 60.0 μm.

7 . The two-component developer according to claim 1 , wherein

the coat layers further contain carbon black particles.

8 . The two-component developer according to claim 1 , wherein

the rate of the mass of the coating resin to the mass of the carrier cores is at least 0.05% by mass and no greater than 4.00% by mass.

9 . The two-component developer according to claim 1 , wherein

the carrier particles have a BET specific surface area of at least 0.3 m 2 /g and no greater than 3.5 m 2 /g.

10 . The two-component developer according to claim 1 , wherein

the resin particles have a number average primary particle diameter of at least 30 nm and no greater than 100 nm.

11 . The two-component developer according to claim 1 , wherein

the thermoplastic resin contained in the resin particles is a styrene-acrylic resin not including a repeating unit derived from a compound having two or more vinyl groups.

12 . The two-component developer according to claim 1 , wherein

in a photographed cross-sectional image of a carrier particle of the carrier particles, a number of the barium titanate particles is at least 6 particles/μm 2 and no greater than 450 particles/μm 2 per unit area of the coat layer.