IP Library Granted Patent US 12694698
Granted Patent B2
US 12694698 · App. 18/432,832 · Granted Jul 28, 2026

Bale identification using net wrap characteristic

Inventors: Daniel E. Derscheid (Ottumwa, IA); Georg A. Kormann (Zweibruecken, DE)
Assignee: DEERE & COMPANY
G06V20/80A01F15/0715G06V10/751A01F2015/0745A01F2015/076
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Quick Facts
Patent No.
US 12694698
App. No.
18/432,832
Granted
Jul 28, 2026
Kind
B2
Abstract

A bale identification system includes an initial image sensor that is operable to capture an initial image of an initial bale bound with a wrap material. A computing device analyzes the initial image to identify a unique wrap characteristic on the wrap material of the initial bale in the initial image. The computing device may then associate the unique wrap characteristic with the initial bale and save the initial image and the associated unique wrap characteristic in a memory, such that the identified unique wrap characteristic of the initial bale is used as an identifier of the initial bale. The unique wrap characteristic may include a random two-dimensional and/or three-dimensional splotch pattern formed onto a surface of the wrap material.

Claims (28)

1 . A bale identification system comprising:

a marking applicator operable to apply a marking material onto a wrap material to form a random splotch pattern on the wrap material, wherein the wrap material is a sheet material, and wherein the random splotch pattern is a randomly created pattern applied onto the wrap material and defining an irregular shape thereby forming a unique wrap characteristic;

an initial image sensor operable to capture an initial image of an initial bale bound with the wrap material;

a computing device in communication with the initial image sensor and operable to receive the initial image from the initial image sensor, wherein the computing device includes a processor and a memory having a bale identification algorithm stored thereon, wherein the processor is operable to execute the bale identification algorithm to:

analyze the initial image to identify the unique wrap characteristic on the wrap material of the initial bale in the initial image;

associate the unique wrap characteristic identified from the wrap material with the initial bale;

save the initial image and the associated unique wrap characteristic in the memory of the computing device, such that the identified unique wrap characteristic of the initial bale is used as an identifier of the initial bale;

a second image sensor operable to capture a second image of a second bale, wherein the second image sensor is disposed in communication with the computing device for communicating the second image to the computing device;

compare the second image of the second bale to the unique wrap characteristic identified in the initial image of the initial bale to determine if the second image of the second bale includes the unique wrap characteristic identified in the initial image; and

determine that the second bale from the second image is the initial bale from the initial image when the unique wrap characteristic is identified in the second image of the second bale.

2 . The bale identification system set forth in claim 1 , wherein the random splotch pattern includes a two-dimensional pattern.

3 . The bale identification system set forth in claim 1 , wherein the random splotch pattern includes a three-dimensional pattern.

4 . The bale identification system set forth in claim 1 , wherein the processor is operable to execute the bale identification algorithm to associate data related to the initial bale with the identified unique wrap characteristic of the initial bale.

5 . The bale identification system set forth in claim 1 , wherein the second image sensor includes a handheld device.

6 . The bale identification system set forth in claim 1 , further comprising an output disposed in communication with the computing device and operable to receive a signal from the computing device, wherein the processor is operable to execute the bale identification algorithm to communicate data related to the initial bale associated with the unique wrap characteristic to the output when the unique wrap characteristic is identified in the second image of the second bale.

7 . A baling system for baling crop material, the baling system comprising:

a baler implement including a bale formation system for forming collected crop material into an initial bale, a wrap system operable to wrap the initial bale with a wrap material, a marker applicator operable to apply a marking material onto the wrap material, and an initial image sensor positioned to capture an initial image of a region of the initial bale;

wherein the wrap material is a sheet material, wherein the marking applicator is operable to apply the marking material onto the wrap material after the initial bale is formed to create a random splotch pattern on the wrap material, wherein the random splotch pattern is a randomly created pattern applied onto the wrap material and defining an irregular shape thereby forming a unique wrap characteristic;

a computing device disposed in communication with the initial image sensor and operable to receive the initial image of the region of the initial bale, wherein the computing device includes a processor and a memory having a bale identification algorithm stored thereon, wherein the processor is operable to execute the bale identification algorithm to:

analyze the initial image to identify the unique wrap characteristic on the wrap material of the initial bale in the initial image;

associate the unique wrap characteristic identified from the wrap material with the initial bale;

save the initial image and the associated unique wrap characteristic in the memory of the computing device, such that the identified unique wrap characteristic of the initial bale is used as an identifier of the initial bale;

associate data related to the initial bale with the identified unique wrap characteristic on the wrap material of the initial bale; and

save the data associated with the initial bale in the memory of the computing device.

8 . The baling system set forth in claim 7 , wherein the processor is operable to execute the bale identification algorithm to receive a second image of a second bale captured by a second image sensor and compare the second image of the second bale to the unique wrap characteristic of the wrap material on the initial bale to determine if the second image of the second bale includes the unique wrap characteristic identified in the initial image, or if the second image of the second bale does not include the unique wrap characteristic identified in the initial image.

9 . The baling system set forth in claim 8 , wherein the processor is operable to execute the bale identification algorithm to determine that the second bale from the second image is the initial bale from the initial image when the unique wrap characteristic is identified in the second image of the second bale.

10 . The baling system set forth in claim 9 , wherein the processor is operable to execute the bale identification algorithm to communicate the data associated with the initial bale to an output when the unique wrap characteristic is identified in the second image of the second bale.

11 . The baling system set forth in claim 7 , wherein the marking applicator is operable to apply the marking material onto the wrap material to form a three-dimensional splotch pattern.