IP Library Granted Patent US 12695046
Granted Patent B2
US 12695046 · App. 17/942,295 · Granted Jul 28, 2026

Method for estimating cathode lifetime of electron gun, and electron beam writing apparatus

Inventor: Nobuo Miyamoto (Yokohama, JP)
Assignee: NuFlare Technology, Inc.
H01J37/073H01J37/243H01J37/3177H01J2237/0435
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Quick Facts
Patent No.
US 12695046
App. No.
17/942,295
Granted
Jul 28, 2026
Kind
B2
Abstract

A method for estimating the cathode lifetime of an electron gun includes recording the change amount, per unit temperature increase of the cathode of an electron gun which emits an electron beam, with respect to a parameter value relating to the electron beam, to be recorded in relation to the usage time of the cathode, and estimating the lifetime of the cathode by one of estimating a time obtained by adding a predetermined time to a time at which the change amount recorded a plurality of times becomes lower than a prescribed value as the lifetime of the cathode, and estimating, using an approximate line obtained by approximating the change amount recorded a plurality of times, a time at which the change amount becomes zero as the lifetime of the cathode, and outputting the estimated lifetime.

Claims (44)

1 . A method for estimating a cathode lifetime of an electron gun comprising:

recording a change amount, per unit temperature increase of a cathode of an electron gun which emits an electron beam, with respect to a parameter value relating to the electron beam which changes with usage time of the cathode, to be recorded in relation to the usage time of the cathode each time a temperature of the cathode is changed; and

estimating a lifetime of the cathode by one of estimating a time obtained by adding a predetermined time to a time at which the change amount recorded a plurality of times becomes lower than a prescribed value as the lifetime of the cathode, and estimating, using an approximate line obtained by a line approximation function using a plurality of the change amounts recorded each time the temperature of the cathode was changed, a time at which the approximate line indicates that the change amount becomes zero as the lifetime of the cathode, and

outputting an estimated lifetime.

2 . An electron beam writing apparatus comprising:

a recording circuit configured to perform recording according to claim 1 ;

an estimation circuit configured to estimate a lifetime according to claim 1 ;

an output circuit configured to output, at a time of an end of the lifetime estimated is approaching, information indicating that the lifetime is coming to the end soon; and

a writing mechanism configured to include an electron gun which emits an electron beam and to write a pattern on a sample by using the electron beam.

3 . A method for estimating a cathode lifetime of an electron gun comprising:

recording a change amount, per unit temperature increase of a cathode of an electron gun which emits an electron beam, with respect to a value obtained by differentiating a sample surface current at a position on a sample surface irradiated with the electron beam, by an emission current of the electron beam, to be recorded in relation to a usage time of the cathode each time a temperature of the cathode is changed; and

estimating a lifetime of the cathode by one of estimating a time obtained by adding a predetermined time to a time at which the change amount recorded a plurality of times becomes lower than a prescribed value as the lifetime of the cathode, and estimating, using an approximate line obtained by a line approximation function using a plurality of the change amounts recorded each time the temperature of the cathode was changed, a time at which the approximate line indicates that the change amount becomes zero as the lifetime of the cathode.

4 . An electron beam writing apparatus comprising:

a recording circuit configured to perform recording according to claim 3 ;

an estimation circuit configured to estimate a lifetime according to claim 3 ;

an output circuit configured to output, at a time of an end of the lifetime estimated is approaching, information indicating that the lifetime is coming to the end soon; and

a writing mechanism configured to include an electron gun which emits an electron beam and to write a pattern on a sample by using the electron beam.

5 . A method for estimating a cathode lifetime of an electron gun comprising:

recording a change amount, per unit temperature increase of a cathode of an electron gun which emits an electron beam, with respect to a bias voltage to be applied to a Wehnelt electrode of the electron gun, to be recorded in relation to a usage time of the cathode each time a temperature of the cathode is changed; and

estimating a lifetime of the cathode by one of estimating a time obtained by adding a predetermined time to a time at which the change amount recorded a plurality of times becomes lower than a prescribed value as the lifetime of the cathode, and estimating, using an approximate line obtained by a line approximation function using a plurality of the change amounts recorded each time the temperature of the cathode was changed, a time at which the approximate line indicates that the change amount becomes zero as the lifetime of the cathode, and

outputting an estimated lifetime.

6 . An electron beam writing apparatus comprising:

a recording circuit configured to perform recording according to claim 5 ;

an estimation circuit configured to estimate a lifetime according to claim 5 ;

an output circuit configured to output, at a time of an end of the lifetime estimated is approaching, information indicating that the lifetime is coming to the end soon; and

a writing mechanism configured to include an electron gun which emits an electron beam and to write a pattern on a sample by using the electron beam.

7 . A method for estimating a cathode lifetime of an electron gun comprising:

recording a change amount, per unit temperature increase of a cathode of an electron gun which emits an electron beam, with respect to a sample surface current of the electron beam at a position on a sample surface irradiated with the electron beam, to be recorded in relation to a usage time of the cathode each time a temperature of the cathode is changed; and

estimating a lifetime of the cathode by one of estimating a time obtained by adding a predetermined time to a time at which the change amount recorded a plurality of times becomes lower than a prescribed value as the lifetime of the cathode, and estimating, using an approximate line obtained by a line approximation function using a plurality of the change amounts recorded each time the temperature of the cathode was changed, a time at which the approximate line indicates that the change amount becomes zero as the lifetime of the cathode, and

outputting an estimated lifetime.

8 . An electron beam writing apparatus comprising:

a recording circuit configured to perform recording according to claim 7 ;

an estimation circuit configured to estimate a lifetime according to claim 7 ;

an output circuit configured to output, at a time of an end of the lifetime estimated is approaching, information indicating that the lifetime is coming to the end soon; and

a writing mechanism configured to include an electron gun which emits an electron beam and to write a pattern on a sample by using the electron beam.

9 . A method for estimating a cathode lifetime of an electron gun comprising:

recording a change amount, per unit temperature increase of a cathode of an electron gun which emits an electron beam, with respect to a current density of the electron beam at a position on a sample surface irradiated with the electron beam, to be recorded in relation to a usage time of the cathode each time a temperature of the cathode is changed; and

estimating a lifetime of the cathode by one of estimating a time obtained by adding a predetermined time to a time at which the change amount recorded a plurality of times becomes lower than a prescribed value as the lifetime of the cathode, and estimating, using an approximate line obtained by a line approximation function using a plurality of the change amounts recorded each time the temperature of the cathode was changed, a time at which the approximate line indicates that the change amount becomes zero as the lifetime of the cathode, and

outputting an estimated lifetime.

10 . An electron beam writing apparatus comprising:

a recording circuit configured to perform recording according to claim 9 ;

an estimation circuit configured to estimate a lifetime according to claim 9 ;

an output circuit configured to output, at a time of an end of the lifetime estimated is approaching, information indicating that the lifetime is coming to the end soon; and

a writing mechanism configured to include an electron gun which emits an electron beam and to write a pattern on a sample by using the electron beam.