IP Library Granted Patent US 12695157
Granted Patent B2
US 12695157 · App. 18/252,679 · Granted Jul 28, 2026

Silicone laminate and battery

Inventors: Masakazu Hattori (Aichi, JP); Yuko Kimura (Aichi, JP)
Assignee: Fuji Polymer Industries Co., Ltd.
H01M50/483H01M50/477
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12695157
App. No.
18/252,679
Filed
May 11, 2023
Granted
Jul 28, 2026
Kind
B2
Art Unit
1724
USPC
429/145
Abstract

A silicone laminate 1 includes layers of a silicone rubber layer (A) 2 and a silicone layer (B) 3 with a lower hardness than the silicone rubber layer (A) 2 . The silicone layer (B) 3 is at least one layer selected from the group consisting of a silicone sponge layer (B1) and a silicone gel layer (B2). Both the silicone rubber layer (A) 2 and the silicone layer (B) 3 are made of a material that is converted to ceramic and forms a sintered body when burned, so that the material retains its shape. The silicone laminate 1 is fire resistant. It is preferable that the silicone rubber layer (A) 2 and the silicone layer (B) 3 are alternately stacked, and that the number of layers is two or more for each of the layers (A) and (B), and four or more in total. Thus, the silicone laminate has high fire resistance and high compressive resistance as a cushioning material for batteries.

Claims (25)

1 . A silicone laminate comprising layers of a silicone rubber layer (A) and a silicone layer (B) with a lower hardness than the silicone rubber layer (A),

wherein the silicone layer (B) is a silicone sponge layer that is an independent foam with an expansion ratio of 1.2 to 3 times,

the silicone rubber layer (A) and the silicone layer (B) are alternately stacked, and a number of layers is two or more for each of the layers (A) and (B), and four or more in total,

the silicone rubber layer (A) has an Asker A hardness of 40 to 80, and the silicone layer (B) has an Asker C hardness of 30 to 70,

a thickness of the silicone rubber layer (A) in a stacking direction is 1 to 100 mm, a thickness of the silicone layer (B) in the stacking direction is 1 to 100 mm, and the silicone layer (B) is 0.1 to 10 times as thick as the silicone rubber layer (A),

a compressive strength of the silicone laminate is 1 to 30 N/mm 2 when the silicone laminate is compressed to 50%,

both the silicone rubber layer (A) and the silicone layer (B) are made of a material that is converted to ceramic and forms a sintered body when burned, so that the material retains its shape, and

the silicone laminate is fire resistant.

2 . The silicone laminate according to claim 1 , wherein the silicone laminate has sufficient fire resistance to retain its shape when burned with a gas burner for 5 minutes.

3 . The silicone laminate according to claim 1 , wherein the silicone laminate has flame retardance as well as the fire resistance, and is classified as 5VB in a vertical burning test under a UL 94 standard.

4 . The silicone laminate according to claim 1 , wherein both the silicone rubber layer (A) and the silicone layer (B) are vulcanized with peroxide.

5 . A battery comprising a silicone laminate,

the silicone laminate comprising layers of a silicone rubber layer (A) and a silicone layer (B) with a lower hardness than the silicone rubber layer (A),

wherein the silicone layer (B) is a silicone sponge layer that is an independent foam with an expansion ratio of 1.2 to 3 times,

the silicone rubber layer (A) and the silicone layer (B) are alternately stacked, and a number of layers is two or more for each of the layers (A) and (B), and four or more in total,

the silicone rubber layer (A) has an Asker A hardness of 40 to 80, and the silicone layer (B) has an Asker C hardness of 30 to 70,

a thickness of the silicone rubber layer (A) in a stacking direction is 1 to 100 mm, a thickness of the silicone layer (B) in the stacking direction is 1 to 100 mm, and the silicone layer (B) is 0.1 to 10 times as thick as the silicone rubber layer (A),

a compressive strength of the silicone laminate is 1 to 30 N/mm 2 when the silicone laminate is compressed to 50%,

both the silicone rubber layer (A) and the silicone layer (B) are made of a material that is converted to ceramic and forms a sintered body when burned, so that the material retains its shape,

the silicone laminate is fire resistant, and

the silicone laminate is a cushioning material located between an adjacent pair of cells of the battery.

6 . The battery according to claim 5 , wherein side faces of the stacked silicone rubber layers (A) and silicone layers (B) of the silicone laminate face the adjacent pair of cells of the battery.

7 . The battery according to claim 5 , wherein the silicone laminate has sufficient fire resistance to retain its shape when burned with a gas burner for 5 minutes.

8 . The battery according to claim 5 , wherein the silicone laminate has flame retardance as well as fire resistance, and is classified as 5VB in a vertical burning test under a UL 94 standard.

9 . The battery according to claim 5 , wherein both the silicone rubber layer (A) and the silicone layer (B) are vulcanized with peroxide.