IP Library Granted Patent US 12695371
Granted Patent B2
US 12695371 · App. 18/633,530 · Granted Jul 28, 2026

Cascaded power conversion system and power distribution method thereof

Inventors: Hong Liu (Shanghai, CN); Yuxin Han (Shanghai, CN); Wen Zhang (Shanghai, CN); Weiqiang Zhang (Shanghai, CN); Junshan Lou (Shanghai, CN); Xing Zhang (Shanghai, CN)
Assignee: Delta Electronics (Shanghai) Co., Ltd.
H02M1/007H02J3/46
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Quick Facts
Patent No.
US 12695371
App. No.
18/633,530
Granted
Jul 28, 2026
Kind
B2
Abstract

A cascaded power conversion system is used for receiving an AC input power having an AC input voltage. The cascaded power conversion system includes N power conversion modules. Each of the N power conversion modules includes an AC/DC conversion unit, a DC bus and a DC/DC conversion unit. In every ¼ period of the AC input voltage, the DC/DC conversion units of the N power conversion modules are operated in a bypass mode, a boost mode and a hold mode, and a total voltage of DC bus voltages of the N power conversion modules are changed in a consecutive manner.

Claims (149)

1 . A cascaded power conversion system, comprising:

N power conversion modules and each of the N power conversion modules comprising:

an input terminal and an output terminal;

a DC bus having a DC bus voltage;

an AC/DC conversion unit electrically connected between the input terminal and the DC bus; and

a DC/DC conversion unit electrically connected between the DC bus and the output terminal;

wherein the input terminals of the N power conversion modules are electrically connected between two terminals of an input power source to receive an AC input power having an AC input voltage; and

wherein in every ¼ period of the AC input voltage, the DC/DC conversion units of the N power conversion modules are operated in a bypass mode, a boost mode and a hold mode, and a total voltage of the DC bus voltages of the N power conversion modules are changed in a consecutive manner.

2 . The cascaded power conversion system according to claim 1 , wherein when the DC/DC conversion unit in a specified power conversion module of the N power conversion modules is operated in the bypass mode, the AC/DC conversion unit in the specified power conversion module is operated in the bypass mode, wherein when the DC/DC conversion unit in the specified power conversion module is operated in the boost mode or the hold mode, the AC/DC conversion unit in the specified power conversion module is operated in a low frequency rectification mode.

3 . The cascaded power conversion system according to claim 1 , further comprising a control unit configured to:

acquire N reference voltages;

distribute the N reference voltages to the N power conversion modules respectively; and

determine an operating mode of the DC/DC conversion unit of the power conversion module according to a corresponding reference voltage.

4 . The cascaded power conversion system according to claim 3 , wherein the control unit is further configured to:

compare the reference voltage corresponding to a specified power conversion module with a first threshold value and a second threshold value;

determine a DC/DC conversion unit in the specified power conversion module to be operated in the hold mode when the reference voltage is equal to the first threshold value;

determine the DC/DC conversion unit in the specified power conversion module to be operated in the boost mode when the reference voltage is lower than the first threshold value and greater than the second threshold value; and

determine the DC/DC conversion unit in the specified power conversion module to be operated in the bypass mode when the reference voltage is lower than the second threshold value;

wherein the first threshold value corresponding to the specified power conversion module is equal to a product of an output voltage of the specified power conversion module and a transformation ratio of the DC/DC conversion unit in the specified power conversion module, and the second threshold value corresponding to the specified power conversion module is zero or a positive voltage close to zero.

5 . The cascaded power conversion system according to claim 3 , wherein in every ¼ period of the AC input voltage, an amplitude of the reference voltage corresponding to a specified power conversion module is equal to a product of an output voltage of the specified power conversion module and a transformation ratio of the DC/DC conversion unit in the specified power conversion module.

6 . The cascaded power conversion system according to claim 3 , wherein in every ¼ period of the AC input voltage, a first reference voltage of the N reference voltages is equal to |Vin| or n 1 Vo 1 ; wherein when the first reference voltage is equal to |Vin|, a DC/DC conversion unit in a corresponding power conversion module is operated in the boost mode, and when the first reference voltage is equal to n 1 Vo 1 , the DC/DC conversion unit in the corresponding power conversion module is operated in the hold mode; and wherein Vin is the AC input voltage, n 1 is a transformation ratio of the DC/DC conversion unit in the corresponding power conversion module, and Vo 1 is an output voltage of the corresponding power conversion module.

7 . The cascaded power conversion system according to claim 3 , wherein in every ¼ period of the AC input voltage, an i-th reference voltage of the N reference voltages is equal to 0,

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and n i Voi; wherein when the i-th reference voltage is equal to 0, a DC/DC conversion unit in a corresponding power conversion module is operated in the bypass mode, when the i-th reference voltage is equal to

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the DC/DC conversion unit in the corresponding power conversion module is operated in the boost mode, and when the i-th reference voltage is equal to n i Voi, the DC/DC conversion unit in the corresponding power conversion module is operated in the hold mode; and wherein Vin is the AC input voltage, n i is a transformation ratio of the DC/DC conversion unit in the corresponding power conversion module, Voi is an output voltage of the corresponding power conversion module, and i is a positive integer larger than 1 and smaller than N.

8 . The cascaded power conversion system according to claim 3 , wherein in every ¼ period of the AC input voltage, a N-th reference voltage of the N reference voltages is equal to 0 or

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wherein when the N-th reference voltage is equal to 0, a DC/DC conversion unit in a corresponding power conversion module is operated in the bypass mode, and when the N-th reference voltage is equal to

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the DC/DC conversion unit in the corresponding power conversion module is operated in the boost mode, wherein Vin is the AC input voltage.

9 . The cascaded power conversion system according to claim 1 , wherein a total voltage of the DC bus voltages of the N power conversion modules is equal to an absolute of the AC input voltage.

10 . The cascaded power conversion system according to claim 3 , wherein the AC input voltage is cut transversely to obtain N segmented voltages as the N reference voltages.

11 . The cascaded power conversion system according to claim 3 , wherein the N reference voltages are distributed to the N power conversion modules sequentially, and an i-th reference voltage of the N reference voltages is a reference value of the DC bus voltage of an i-th power conversion module.

12 . The cascaded power conversion system according to claim 11 , wherein output voltages of the N power conversion modules are equal, and a sequence of distributing the N reference voltages is adjusted at an interval of a set time.

13 . The cascaded power conversion system according to claim 1 , wherein the output terminal of the power conversion module is electrically connected with a load, and a loading factor of the load is lower than or equal to 50% of a rated loading factor.

14 . A power distribution method for a cascaded power conversion system, the cascaded power conversion system comprising N power conversion modules for receiving an AC input power having an AC input voltage, each of the N power conversion modules comprising an AC/DC conversion unit, a DC bus and a DC/DC conversion unit, and the power distribution method comprising:

acquiring N reference voltages;

distributing the N reference voltages to the N power conversion modules respectively; and

selecting an operating mode of the DC/DC conversion unit in each of the N power conversion modules from a bypass mode, a boost mode and a hold mode according to the corresponding reference voltage.

15 . The power distribution method according to claim 14 , wherein in every ¼ period of the AC input voltage, operating modes of the DC/DC conversion units of the N power conversion modules includes a bypass mode, a boost mode and a hold mode.

16 . The power distribution method according to claim 14 , further comprising:

cutting an AC input voltage of the AC input electric energy transversely to obtain N segmented voltages as the N reference voltages.

17 . The power distribution method according to claim 14 , further comprising:

operating an AC/DC conversion unit of a specified power conversion module in the bypass mode when selectively operating a DC/DC conversion unit of the specified power conversion module in the bypass mode; and

operating the AC/DC conversion unit of the specified power conversion module in a low frequency rectification mode when selectively operating the DC/DC conversion unit of the specified power conversion module in the boost mode or the hold mode.

18 . The power distribution method according to claim 14 , further comprising:

comparing a reference voltage corresponding to a specified power conversion module with a first threshold value and a second threshold value;

selectively operating a DC/DC conversion unit of the specified power conversion module in the hold mode when the reference voltage is equal to the first threshold value;

selectively operating the DC/DC conversion unit of the specified power conversion module in the boost mode when the reference voltage is lower than the first threshold value and greater than a second threshold value; and

selectively operating the DC/DC conversion unit of the specified power conversion module in the bypass mode when the reference voltage corresponding to the specified power conversion module is lower than the second threshold value;

wherein the first threshold value corresponding to the specified power conversion module is equal to a product of an output voltage of the specified power conversion module and a transformation ratio of the DC/DC conversion unit, and the second threshold value corresponding to the specified power conversion module is zero or a positive voltage close to zero.

19 . The power distribution method according to claim 14 , wherein in every ¼ period of the AC input voltage, an amplitude of a reference voltage corresponding to a specified power conversion module is equal to a product of an output voltage of the specified power conversion module and a transformation ratio of a DC/DC conversion unit in the specified power conversion module.

20 . The power distribution method according to claim 14 , wherein in every ¼ period of the AC input voltage, a total voltage of DC bus voltages of the N power conversion modules is changed in a consecutive manner.

21 . The power distribution method according to claim 14 , further comprising:

distributing the N reference voltages to the N power conversion modules sequentially, such that an i-th reference voltage is a reference value of a DC bus voltage of an i-th power conversion module of the N power conversion modules.

22 . The power distribution method according to claim 21 , wherein output voltages of the N power conversion modules are equal, and adjust a sequence of distributing the N reference voltages at an interval of a set time.

23 . A cascaded power conversion system, comprising:

an AC/DC conversion unit, wherein an input terminal of the AC/DC conversion unit is electrically connected with an input power source to receive an AC input power having an AC input voltage;

N DC buses electrically connected with an output terminal of the AC/DC conversion unit; and

N DC/DC conversion units, wherein an input terminal of each DC/DC conversion unit is electrically connected with a corresponding DC bus;

wherein in every ¼ period of the AC input voltage, the N DC/DC conversion units are operated in a bypass mode, a boost mode and a hold mode, and a total voltage of DC bus voltages of the N DC buses are changed in a consecutive manner.