Method of operating a power supply circuit in an inverter for driving an electrical machine, computing unit, power supply circuit of an inverter and inverter
A power supply circuit in an inverter for driving an electrical machine includes a high-voltage branch with a high-voltage level, a low-voltage branch with a low-voltage level and a discharge branch with a discharge voltage level, wherein the high-voltage level is higher than the low-voltage level and the discharge voltage level. The high-voltage branch can be connected to the low-voltage branch via an operating DC/DC converter, and to the discharge branch via a discharge DC/DC converter. The discharge branch is different from the low-voltage branch. A low-voltage energy storage device is connected in the discharge branch. A method for using the power supply circuit includes, in a first operating mode, conducting current from the high-voltage branch via the operating DC/DC converter into the low-voltage branch, and in a second operating mode, conducting current from the high-voltage branch via the discharge DC/DC converter into the discharging branch.
1 . A method for operating a power supply circuit ( 100 , 200 ) in an inverter ( 1 ) for driving an electrical machine ( 500 ),
the power supply circuit ( 100 , 200 ) in the inverter ( 1 ) comprising
a high-voltage branch ( 110 ) with a high-voltage level,
a low-voltage branch ( 120 ) with a low-voltage level,
a discharge branch ( 130 ) with a discharge voltage level, the discharge voltage level being at most 60 V,
an operating DC/DC converter ( 10 ), which is connected on the one hand to the high-voltage branch ( 110 ) and on the other hand to the low-voltage branch ( 120 ),
a discharge DC/DC converter ( 20 ), which is connected on the one hand to the high-voltage branch ( 110 ) and on the other hand to the discharge branch ( 130 ),
a low-voltage energy storage device ( 131 ), which is connected in the discharge branch ( 130 ),
wherein the high-voltage level is higher than the low-voltage level and higher than the discharge voltage level,
wherein the discharge branch ( 130 ) is different from the low-voltage branch ( 120 ),
wherein the method comprises the steps of:
in a first operating mode, conducting current from the high-voltage branch ( 110 ) via the operating DC/DC converter ( 10 ) to the low-voltage branch ( 120 ),
in a second operating mode, conducting current from the high-voltage branch ( 110 ) via the discharge DC/DC converter ( 20 ) to the discharge branch ( 130 );
wherein in the second operating mode the discharge branch ( 130 ) and the low-voltage branch ( 120 ) are electrically connected, and the discharge voltage level corresponds to the low-voltage level, or the discharge branch ( 130 ) and the low-voltage branch ( 120 ) are not electrically connected, and the discharge voltage level is higher than the low-voltage level.
2 . The method according to claim 1 , further comprising converting energy stored in the low-voltage energy storage device ( 131 ) into heat, in particular in a low-voltage energy sink ( 132 ).
3 . The method according to claim 1 , wherein the discharge voltage level of the discharge branch ( 130 ) is kept constant in the second operating mode.
4 . The method according to claim 1 , wherein in the second operating mode the discharge voltage level of the discharge branch ( 130 ) is equal to or higher than the low-voltage level.
5 . The method according to claim 1 , wherein the operating DC/DC converter ( 10 ) and the discharge DC/DC converter ( 20 ) are the same DC/DC converter.
6 . The method according to claim 1 , comprising, in a third operating mode, conducting current from the discharge branch ( 130 ) via the discharge DC/DC converter ( 20 ) into the high-voltage branch ( 110 ).
7 . The method according to claim 1 , wherein a discharge circuit ( 30 ) is used, the discharge circuit ( 30 ) comprising a storage device disconnector ( 31 ) for connecting and disconnecting the low-voltage energy storage device ( 131 ) in parallel with an output of the discharge DC/DC converter ( 20 ), and/or comprising a mains disconnector ( 32 ) for connecting and disconnecting the low-voltage branch ( 120 ) and the discharge branch ( 130 ).
8 . The method according to claim 7 , wherein in the first operating mode the mains disconnector ( 32 ) is closed and the storage device disconnector ( 31 ) is open.
9 . The method according to claim 7 , wherein in the second operating mode the storage device disconnector ( 31 ) and the mains disconnector ( 32 ) are closed and the discharge voltage level of the discharge branch ( 130 ) corresponds to the low-voltage level.
10 . The method according to claim 7 , wherein in the second operating mode the storage device disconnector ( 31 ) is closed and the mains disconnector ( 32 ) is open and the discharge voltage level of the discharge branch ( 130 ) is higher than the low-voltage level.
11 . The method according to claim 10 , wherein the storage device disconnector ( 31 ) is closed first and the mains disconnector ( 32 ) is opened with a delay.
12 . A computing unit ( 400 ) adapted to perform a method according to claim 1 .
13 . A power supply circuit ( 100 , 200 ) in an inverter ( 1 ) for driving an electrical machine ( 500 ),
the power supply circuit ( 100 , 200 ) in the inverter ( 1 ) comprising
a high-voltage branch ( 110 ) with a high-voltage level,
a low-voltage branch ( 120 ) with a low-voltage level,
a discharge branch ( 130 ) with a discharge voltage level,
an operating DC/DC converter ( 10 ) which is connected on the one hand to the high-voltage branch ( 110 ) and on the other hand to the low-voltage branch ( 120 ),
a discharge DC/DC converter ( 20 ), which is connected on the one hand to the high-voltage branch ( 110 ) and on the other hand to the discharge branch ( 130 ),
a low-voltage energy storage device ( 131 ), which is connected in the discharge branch ( 130 ),
wherein the discharge branch ( 130 ) is different from the low-voltage branch ( 120 ),
wherein the low-voltage branch ( 120 ) is set up to supply components ( 121 , 115 ) of the inverter ( 1 ) with energy,
the power supply circuit ( 100 , 200 ) further comprising a computing unit ( 400 ) according to claim 12 .
14 . The power supply circuit ( 100 , 200 ) according to claim 13 , further comprising a discharge circuit ( 30 ) which is switchable such that the high-voltage branch ( 110 ) is either electrically connected to the discharge branch ( 130 ) via the discharge DC/DC converter ( 20 ) or is electrically disconnected from the discharge branch ( 130 ).
15 . The power supply circuit ( 100 , 200 ) according to claim 13 , wherein the discharge circuit ( 30 ) is switchable such that the high-voltage branch ( 110 ) is either electrically connected to the low-voltage branch ( 120 ) via the operating DC/DC converter ( 20 ) or is electrically disconnected from the low-voltage branch ( 120 ).
16 . The power supply circuit ( 100 , 200 ) according to claim 13 , wherein a resistor ( 132 ) is connected in the discharge branch ( 130 ) as a low-voltage energy sink, wherein the low-voltage energy storage device ( 131 ) and the resistor ( 132 ) are connected in parallel.
17 . An inverter ( 1 ) comprising the power supply circuit ( 100 , 200 ) of claim 13 and an inverter circuit ( 115 ), the inverter circuit ( 115 ) comprising a number of semiconductor switches to be driven by means of drive signals, further comprising low-voltage terminals (B+, B−) adapted to be connected to a low-voltage network of a vehicle, high-voltage terminals (HV+, HV−) adapted to be connected to a high-voltage network ( 1 ) of the vehicle, and machine terminals (HV−, HV−) adapted to be connected to stator windings of the electrical machine ( 500 ).