IP Library Granted Patent US 12697409
Granted Patent B2
US 12697409 · App. 18/908,604 · Granted Aug 4, 2026

Medical instrument sterilization backer card

Inventors: Craig Ford (Marina del Rey, CA); Guy Brent Phipps (Long Beach, CA); William Lawrence Patton, III (Rancho Mirage, CA); Robert James Jones (Cedar Park, TX)
Assignee: SterileBits, Inc.
A61L2/28A61L2/07A61L2/206A61L2103/15
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Quick Facts
Patent No.
US 12697409
App. No.
18/908,604
Granted
Aug 4, 2026
Kind
B2
Abstract

A medical instrument sterilization backer card includes a flap extending from an end of a base and foldable over the base to form an open-ended pocket that receives an end of a shaft of the medical instrument therein. A second flap extends from the base and is foldable over the base to form a shell defining a compartment configured to receive a head of the medical instrument therein. The assembled backer card holds and protects the medical instrument during and after sterilization.

Claims (29)

1 . A medical instrument sterilization backer card, comprising:

a generally planar base;

a first flap extending from a first end of the base, the first flap movable from a non-deployed position extending away from the base to a deployed position folded over the base and forming an open-ended pocket configured to receive an end of a shaft of a medical instrument therein;

a second flap extending from a second end of the base, the second flap movable between a non-deployed position extending away from the base to a deployed position over the base and forming a shell defining a compartment configured to receive a head of the medical instrument therein; and

a locking mechanism for retaining the second flap into a folded, deployed position over the base;

wherein the locking mechanism comprises a first locking member detachable from the base and a second locking member formed in the second flap that lockingly engages the first locking member; and

wherein the first locking member comprises a wall lifted upwardly from the base and having a slot formed therein and a wing formed in the second flap and insertable into the slot of the wall.

2 . The backer card of claim 1 , wherein the first flap has tabs insertable into tab slots formed in the base to hold first flap in position relative to the base.

3 . The backer card of claim 2 , wherein the tabs partially inserted into the tab slots maintain the first flap in a spaced relation to the base.

4 . The backer card of claim 1 , wherein the second flap has multiple sections foldable relative to one another to form the shell at least partially surrounding the head of the medical instrument.

5 . The backer card of claim 4 , wherein a top section of the second flap has a window formed therein.

6 . The backer card of claim 1 , including a finger hold extending from the base and having an aperture sized for insertion of a finger therethrough.

7 . The backer card of claim 1 , including a finger hold aperture formed through the base sized for insertion of a finger therethrough.

8 . The backer card of claim 1 , including a sterilization indicator retainer formed in the base.

9 . The backer card of claim 1 , including an eyelet formed in the base intermediate the ends thereof having an aperture or notch formed therein, the eyelet pivotable upwardly from the base and receive the shaft of the medical instrument.

10 . The backer card of claim 1 , including a notch formed in the second flap that receives the shaft of the medical instrument therein.

11 . A medical instrument sterilization backer card, comprising:

a generally planar base;

a first flap extending from a first end of the base, the first flap movable from a non-deployed position extending away from the base to a deployed position folded over the base and forming an open-ended pocket configured to receive an end of a shaft of a medical instrument therein;

tabs extending from the first flap and insertable into tab slots of the base to hold the first flap in position over the base in the deployed position;

a second flap extending from a second end of the base and having multiple sections, the second flap movable between a non-deployed position extending away from the base to a deployed position with the second flap sections being folded relative to one another to position the second flap over the base and form a shell defining a compartment configured to receive a head of the medical instrument therein; and

a locking mechanism for retaining the second flap into a folded, deployed position over the base, the locking mechanism comprising a first locking member detachable from the base and a second locking member formed in the second flap that lockingly engages the first locking member, wherein the first locking member comprises a wall lifted upwardly from the base and having a slot formed therein and a wing formed in the second flap and insertable into the slot of the wall.

12 . The backer card of claim 11 , wherein the tabs partially inserted into the tab slots maintain the first flap in a spaced relation to the base.

13 . The backer card of claim 11 , including a window formed in the first flap.

14 . The backer card of claim 11 , wherein a top section of the second flap has a window formed therein.

15 . The backer card of claim 11 , including a finger hold extending from the base and having an aperture sized for insertion of a finger therethrough.

16 . The backer card of claim 11 , including a finger hold aperture formed through the base sized for insertion of a finger therethrough.

17 . The backer card of claim 11 , including a sterilization indicator retainer formed in the base.

18 . The backer card of claim 11 , including an eyelet formed in the base intermediate the ends thereof having an aperture or notch formed therein, the eyelet pivotable upwardly from the base and receive the shaft of the medical instrument.