IP Library › Granted Patent US 12697432
Granted Patent B2
US 12697432 · App. 17/724,162 · Granted Aug 4, 2026

Assembly for a cartridge needle insertion mechanism

Inventors: Stefan Burren (Schwarzenburg, CH); Mario Bernhard (Burgdorf, CH); Andres Mellenberger (Koppigen, CH); Markus Tschirren (Burgdorf, CH); Susanne Schenker (Aarwangen, CH); Christian Schrul (Burgdorf, CH)
Assignee: Ypsomed AG
A61M5/14248A61M5/162A61M5/285A61M2005/14252
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Quick Facts
Patent No.
US 12697432
App. No.
17/724,162
Granted
Aug 4, 2026
Kind
B2
Abstract

An assembly for a cartridge needle insertion mechanism includes a housing, a cartridge needle defining a cartridge needle axis and a cartridge closed by a septum. A cartridge needle slider is linearly guided by the housing along an insertion axis to be moved by a driver from a first position, where the cartridge needle is not penetrating the septum, to a second position where the cartridge needle penetrates the septum of the cartridge. A cartridge needle holder holding the cartridge needle is operatively coupled with the cartridge needle slider to be moved with the cartridge needle slider from the first to the second position. The assembly includes a compliant coupling between the cartridge needle holder and the cartridge needle slider configured to facilitate movement of the cartridge needle holder with respect to the slider when moved into the second position, thereby compensating for needle penetration forces.

Claims (31)

1 . An assembly for a cartridge needle insertion mechanism comprising:

a housing;

a cartridge needle defining a cartridge needle axis;

a cartridge closed by a septum;

a cartridge needle slider linearly guidable by the housing along an insertion axis and movable by a driver from a first position in which the cartridge needle does not penetrate the septum to a second position in which the cartridge needle penetrates the septum;

a cartridge needle holder holding the cartridge needle and operatively coupled with the cartridge needle slider, the cartridge needle holder and the cartridge needle movable together with the cartridge needle slider along the insertion axis from the first position to the second position; and

a compliant coupling comprising a first coupling member on the cartridge needle holder and a second coupling member on the cartridge needle slider, the first coupling member and the second coupling member configured to elastically engage and/or configured to engage in a linear or rotational friction fit engagement in a plane parallel to the insertion axis,

wherein the compliant coupling is configured to facilitate a movement of the cartridge needle holder with respect to the cartridge needle slider when moved into the second position, thereby compensating for needle penetration forces oriented perpendicular to the insertion axis.

2 . The assembly according to claim 1 , wherein the movement of the cartridge needle holder with respect to the cartridge needle slider is perpendicular to the insertion axis, or the movement is a pivoting movement of the cartridge needle holder around the insertion axis, or the cartridge needle holder rotates around the insertion axis.

3 . The assembly according to claim 1 , wherein the first coupling member comprises an at least partially elastically and/or plastically deformable protrusion radially extending from the cartridge needle holder and engages the second coupling member shaped as a rigid surface on the cartridge needle slider being oriented parallel to the insertion axis.

4 . The assembly according to claim 1 , wherein the cartridge comprises a barrel defining a cartridge axis and the cartridge is in a fixed position with respect to the housing, and wherein the cartridge axis is aligned with the insertion axis when the cartridge needle slider is in the first position.

5 . The assembly according to claim 1 , wherein the cartridge needle slider and the cartridge needle holder are coaxially arranged around the insertion axis when the cartridge needle slider is in the first position.

6 . The assembly according to claim 5 , wherein the cartridge needle holder is moved out of the coaxial arrangement with respect to the cartridge needle slider when the needle axis is not parallel to the insertion axis when the cartridge needle slider is moved into the second position thereby generating needle penetration forces perpendicular to the insertion axis and deforming the compliant coupling.

7 . The assembly according to claim 1 , wherein the cartridge needle holder is axially fixed to the cartridge needle slider while allowing movement with respect to the cartridge needle holder perpendicular to the insertion axis, or a pivoting or a rotational movement around the insertion axis against a bias or resistance of the compliant coupling, and wherein the cartridge needle slider is linearly guided by the housing by a splined engagement.

8 . The assembly according to claim 1 , wherein the cartridge needle is connected to the cartridge needle holder by an elastic member.

9 . The assembly according to claim 8 , wherein the elastic member comprises an elastic adhesive.

10 . The assembly according to claim 1 , wherein the driver is a spring located between the housing and the cartridge needle slider and acting on the housing and the cartridge needle slider, the spring being retained in a compressed state to provide a biasing force on the housing and the cartridge needle slider when the cartridge needle slider is held in the first position with respect to the housing by a releasable locking feature.

11 . The assembly according to claim 1 , wherein the first coupling member of the compliant coupling is hollow and fluidly couples the cartridge with the cartridge needle.

12 . The assembly according to claim 1 , wherein the cartridge needle is a hollow needle with a sharpened tip, wherein the sharpened tip has a closed end or an open end.

13 . The assembly according to claim 1 , wherein the assembly forms a portion of an injection device, wherein the injection device is a prefilled patch injection device comprising a skin adhesive surface and a skin needle configured to move from a needle retracted position in the housing to a needle inserted position at least partially outside of the housing after the cartridge needle slider has moved from the first position to the second position.

14 . The assembly according to claim 1 , wherein the first coupling member comprises a rigid protrusion radially extending from the cartridge needle holder engaging the second coupling member shaped as an at least partially elastically and/or plastically deformable surface on the cartridge needle slider being oriented parallel to the insertion axis.

15 . An assembly for a cartridge needle insertion mechanism, comprising:

a housing;

a cartridge needle defining a cartridge needle axis;

a cartridge closed by a septum;

a cartridge needle slider linearly guidable by the housing along an insertion axis and movable by a driver from a first position in which the cartridge needle is not penetrating the septum to a second position in which the cartridge needle penetrates the septum;

a cartridge needle holder holding the cartridge needle, the cartridge needle holder operatively coupled with the cartridge needle slider such that movement of the cartridge needle slider carries the cartridge needle holder along the insertion axis from the first position to the second position to thereby cause the cartridge needle to penetrate the septum; and

a compliant coupling comprising a first coupling member on the cartridge needle holder and a second coupling member on the cartridge needle slider,

wherein the first coupling member comprises a protrusion radially extending from the cartridge needle holder, whereby the protrusion is at least partially elastically and/or plastically deformable and engages the second coupling member shaped as a rigid surface on the cartridge needle slider being oriented parallel to the insertion axis, or wherein the first coupling member comprises a rigid protrusion radially extending from the cartridge needle holder engaging the second coupling member shaped as an at least partially elastically and/or plastically deformable surface on the cartridge needle slider being oriented parallel to the insertion axis,

wherein the first coupling member and the second coupling member are configured to elastically engage and/or configured to engage in a linear or rotational friction fit engagement in a plane parallel to the insertion axis, and

wherein the compliant coupling is configured to facilitate a movement of the cartridge needle holder with respect to the cartridge needle slider when moved into the second position, thereby compensating for needle penetration forces that are oriented perpendicular to the insertion axis.