Two-stage valve for high pressure washing system
A high-pressure washing system including a washer fluid tank, a high-pressure fluid pump, and a valve. The washer fluid tank is configured to store a washer fluid. The high-pressure fluid pump is coupled in fluid communication with the washer fluid tank to provide a flow of washer fluid. The valve is coupled in fluid communication with the high-pressure fluid pump to receive the flow of washer fluid.
1 . A high-pressure washing system comprising:
a washer fluid tank configured to store a washer fluid,
a high-pressure fluid pump coupled in fluid communication with the washer fluid tank to provide a flow of washer fluid, and
a valve coupled in fluid communication with the high-pressure fluid pump to receive the flow of washer fluid and configured to control the flow of washer fluid to one of a primary nozzle and a secondary nozzle, the valve comprising
a valve housing formed to include a tank passageway coupled in fluid communication to the high-pressure fluid pump to receive the flow of washer fluid, a primary washer passageway in fluid communication with the tank passageway and coupled in fluid communication to the primary nozzle, and a secondary washer passageway in fluid communication with the tank passageway and coupled in fluid communication to the secondary nozzle,
a fluid-flow regulator mounted for movement relative to the valve housing from a closed position in which the fluid-flow regulator engages a first valve seat on the valve housing to block the flow of washer fluid through an inlet opening of the secondary washer passageway so that the flow of washer fluid from the high-pressure fluid pump only flows through the primary washer passageway to an opened position in which the fluid-flow regulator engages a second valve seat on the valve housing to block the flow of washer fluid through an inlet opening of the primary washer passageway so that the flow of washer fluid from the high-pressure fluid pump only flows through the secondary washer passageway, and
valve-operating means for raising pressure in the secondary washer passageway by bleeding a portion of the flow of washer fluid flowing from the tank passageway to the primary washer passageway to the secondary washer passageway through a bleed passageway in the fluid-flow regulator in response to an electrical input so that pressure in the secondary washer passageway rises to meet or exceed pressure in the primary washer passageway before the inlet opening of the secondary washer passageway is fully opened,
wherein the valve-operating means includes a bleed-passageway stopper and a stopper mover arranged to apply a force to urge the bleed-passageway stopper to a first bleed-blocking position in which the bleed-passageway stopper engages the fluid-flow regulator to block the flow of washer fluid into the secondary washer passageway, and
wherein the valve housing has a medial fluid-transfer passageway in fluid communication with the tank passageway, the primary washer passageway, and the secondary washer passageway that extends along a vertical central axis, the stopper mover is arranged to move up and down relative to the valve housing along a vertical stopper-motion axis that is coextensive with the vertical central axis, and the tank passageway, the primary washer passageway, and the secondary washer passageway extends perpendicular to the vertical stopper-motion axis.
2 . The high-pressure washing system of claim 1 , wherein the valve further comprises valve-operating means for raising pressure in the primary washer passageway by bleeding a portion of the flow of washer fluid flowing from the tank passageway to the secondary washer passageway to the primary washer passageway through the bleed passageway in the fluid-flow regulator so that pressure in the primary washer passageway begins to rise relative to pressure in the secondary washer passageway before the inlet opening of the primary washer passageway is fully opened so as to reduce the amount of force needed move the fluid-flow regulator from the opened position to the closed position.
3 . The high-pressure washing system of claim 1 , wherein the fluid-flow regulator extends circumferentially around the bleed-passageway stopper and the stopper mover relative to the vertical stopper-motion axis to define the bleed passageway with the bleed-passageway stopper located in the bleed passageway.
4 . The high-pressure washing system of claim 3 , wherein the fluid-flow regulator includes a lower body and an upper body coupled to the lower body, the lower body formed to define a lower stopper seat engaged by the bleed-passageway stopper when the bleed-passageway stopper is in the first bleed-blocking position, and the upper body formed to define an upper stopper seal engaged by the bleed-passageway stopper when the bleed-passageway stopper is in a second bleed-blocking position.
5 . The high-pressure washing system of claim 1 , wherein the stopper mover is formed to include a groove that extends circumferentially around the vertical stopper-motion axis and the bleed-passageway stopper is coupled to the stopper mover in the groove.
6 . The high-pressure washing system of claim 5 , wherein the groove on the stopper mover has a trapezoidal cross-section when viewed in a circumferential direction.
7 . A valve adapted for use in a high-pressure washing system, the valve comprising:
a valve housing formed to include a tank passageway adapted to be coupled in fluid communication with a high-pressure fluid pump included in the high-pressure washing system to receive a flow of washer fluid, a primary washer passageway in fluid communication with the tank passageway and adapted to be coupled in fluid communication with a primary nozzle included in the high-pressure washing system, and a secondary washer passageway in fluid communication with the tank passageway and adapted to be coupled in fluid communication with a secondary nozzle included in the high-pressure washing system,
a fluid-flow regulator mounted for movement relative to the valve housing between a closed position in which the fluid-flow regulator engages a first valve seat on the valve housing to block the flow of washer fluid through an inlet opening of the secondary washer passageway and an opened position in which the fluid-flow regulator engages a second valve seat on the valve housing to block the flow of washer fluid through an inlet opening of the primary washer passageway, and
valve-operating means for raising pressure in the secondary washer passageway by bleeding a portion of the flow of washer fluid flowing from the tank passageway to the primary washer passageway to the secondary washer passageway through a bleed passageway in the fluid-flow regulator in response to a first electrical input so that pressure in the secondary washer passageway begins is raised before the inlet opening of the secondary washer passageway is fully opened,
wherein the valve-operating means includes a bleed-passageway stopper and a stopper mover arranged to apply a force to urge the bleed-passageway stopper to a first bleed-blocking position in which the bleed-passageway stopper engages the fluid-flow regulator to block the flow of washer fluid into the secondary washer passageway, and
wherein the fluid-flow regulator includes a lower body and an upper body coupled to the lower body, the lower body formed to define a lower stopper seat engaged by the bleed-passageway stopper when the bleed-passageway stopper is in the first bleed-blocking position, and the upper body formed to define an upper stopper seal engaged by the bleed-passageway stopper when the bleed-passageway stopper is in a second bleed-blocking position.
8 . The valve of claim 7 , wherein the valve further comprises valve-operating means for raising pressure in the primary washer passageway by bleeding a portion of the flow of washer fluid flowing from the tank passageway to the secondary washer passageway to the primary washer passageway through the bleed passageway in the fluid-flow regulator in response to a second electrical input so that pressure in the primary washer passageway rises before the inlet opening of the primary washer passageway is fully opened.
9 . The valve of claim 7 , wherein the valve housing has a medial fluid-transfer passageway in fluid communication with the tank passageway, the primary washer passageway, and the secondary washer passageway that extends along a vertical central axis, the stopper mover is arranged to move up and down relative to the valve housing along a vertical stopper-motion axis that is coextensive with the vertical central axis, and the tank passageway, the primary washer passageway, and the secondary washer passageway extends perpendicular to the vertical stopper-motion axis.
10 . The valve of claim 9 , wherein the fluid-flow regulator extends circumferentially around the bleed-passageway stopper and the stopper mover relative to the vertical stopper-motion axis to define the bleed passageway with the bleed-passageway stopper located in the bleed passageway.
11 . The valve of claim 7 , wherein the stopper mover is formed to include a groove that extends circumferentially around a vertical stopper-motion axis of the stopper mover and the bleed-passageway stopper is coupled to the stopper mover in the groove.
12 . The valve of claim 11 , wherein the groove on the stopper mover has a trapezoidal cross-section when viewed in a circumferentially circumferential direction.
13 . A valve adapted for use in a high-pressure washing system, the valve comprising:
a valve housing formed to include a tank passageway, a primary washer passageway in fluid communication with the tank passageway, and a secondary washer passageway in fluid communication with the tank passageway,
a fluid-flow regulator mounted for movement relative to the valve housing between a closed position in which the fluid-flow regulator engages a first valve seat on the valve housing to block a flow of washer fluid from the tank passageway through an inlet opening of the secondary washer passageway and an opened position in which the fluid-flow regulator engages a second valve seat on the valve housing to block the flow of washer fluid from the tank passageway through an inlet opening of the primary washer passageway, and
a valve operator configured to raise pressure in one washer passageway of the primary and secondary washer passageways by bleeding a portion of the flow of washer fluid flowing from the tank passageway to an other of the primary and the secondary washer passageways to the one washer passageway of the primary and secondary washer passageways through a bleed passageway in the fluid-flow regulator so that pressure in the one washer passageway begins to rise before the inlet opening of the one washer passageway is fully opened,
wherein the valve operator includes a bleed-passageway stopper and a stopper mover arranged to apply a force to urge the bleed-passageway stopper to a first bleed-blocking position in which the bleed-passageway stopper engages the fluid-flow regulator to block the flow of washer fluid into the secondary washer passageway, and
wherein the stopper mover is formed to include a groove that extends circumferentially around a vertical stopper-motion axis of the stopper mover and the bleed-passageway stopper is coupled to the stopper mover in the groove.
14 . The valve of claim 13 , wherein the valve operator is configured to raise pressure in the secondary washer passageway by bleeding a portion of the flow of washer fluid flowing from the tank passageway to the primary washer passageway to the secondary washer passageway through the bleed passageway in the fluid-flow regulator in response to a first electrical input.
15 . The valve of claim 14 , wherein the valve operator is configured to raise pressure in the primary washer passageway by bleeding a portion of the flow of washer fluid flowing from the tank passageway to the secondary washer passageway to the primary washer passageway through the bleed passageway in the fluid-flow regulator in response to a second electrical input.