IP Library Granted Patent US 12697643
Granted Patent B2
US 12697643 · App. 18/883,618 · Granted Aug 4, 2026

Rotation system for rotating a packaged item

Inventor: Usama Gharz (Wandlitz, DE)
Assignee: Deutsche Post AG
B07C5/362B07C5/10B65G47/244B65G2203/0225B65G2203/044
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Quick Facts
Patent No.
US 12697643
App. No.
18/883,618
Granted
Aug 4, 2026
Kind
B2
Abstract

A rotation system for a sorting system for at least partially rotating a packaged item, having a roller conveyor for the deposition of the packaged item and a conveyor belt, adjoining the roller conveyor, for transporting the packaged item along a rotation unit is disclosed. The rotation system includes a measuring system, which includes a light curtain and is configured to determine a length and a width of the packaged item, that is arranged on the conveyor belt ahead of the rotation unit. The measuring system furthermore includes an evaluation unit, which is configured to determine a diagonal of the packaged item, depending on the measured length and width of the packaged item. The rotation unit includes at least one alignment plate for rotating the packaged item, which plate is arranged at an outer edge of the conveyor belt and can be moved into the conveying path of the packaged item, and a control unit for controlling the alignment plate, and the control unit is configured to trigger the alignment plate, depending on the diagonal of the packaged item.

Claims (21)

1 . A rotation system for a sorting system for at least partially rotating a packaged item, having a roller conveyor for the deposition of the packaged item and a conveyor belt, adjoining the roller conveyor, for transporting the packaged item along a rotation unit, wherein:

a measuring system, which comprises a light curtain and is configured to determine a length and a width of the packaged item, is arranged on the conveyor belt ahead of the rotation unit,

the measuring system furthermore comprises an evaluation unit, which is configured to determine a diagonal of the packaged item, depending on the measured length and width of the packaged item,

the rotation unit comprises at least one alignment plate for rotating the packaged item, which plate is arranged at an outer edge of the conveyor belt and can be moved into the conveying path of the packaged item, and a control unit for controlling the alignment plate, and

the control unit is configured to trigger the alignment plate, depending on the diagonal of the packaged item,

wherein, in a normal position, the alignment plate rests flush against the outer edge of the conveyor belt and, in an active position, is oriented at a predetermined angle to the outer edge; and

wherein the alignment plate comprises a linear drive, which is configured to move the alignment plate between the normal position and the active position.

2 . The rotation system according to claim 1 , wherein the rotation system can be integrated into an existing sorting system, ensuring that the packaged item is provided to the existing sorting system after running through the rotation unit.

3 . The rotation system according to claim 1 , wherein the linear drive is configured to move counter to the conveying direction.

4 . The rotation system according to claim 1 , wherein the rotation unit comprises at least four alignment plates, and two alignment plates are arranged at each outer edge of the conveyor belt.

5 . The rotation system according to claim 1 , wherein, for each outer edge of the conveyor belt, a first alignment plate is configured to move the packaged item perpendicularly to the conveying direction, and a second alignment plate is configured to move the packaged item along the conveying direction.

6 . The rotation system according to claim 1 , wherein the roller conveyor has at one end a feed table with a sliding surface comprising a plastic.

7 . The rotation system according to claim 1 , wherein the roller conveyor has at one end a feed table, wherein the feed table has at least one light barrier, which is configured to determine at least one of the thickness, the length and the width of the packaged item.

8 . A method for rotating a packaged item by means of a rotation system according to claim 1 , comprising the following method steps:

a) placing a packaged item on the roller conveyor,

b) measuring the length and the width of the packaged item by means of the light curtain and supplying the length and the width of the packaged item to the evaluation unit,

c) determining the diagonal from the previously measured length and width of the packaged item by means of the evaluation unit,

d) if the length of the diagonal exceeds a first predetermined limit value and/or falls below a second predetermined limit value, triggering at least one alignment plate for at least partial rotation of the packaged item on the conveyor belt,

e) supplying the packaged item to a sorting system,

f) measuring a length of the packaged item by means of a second light barrier, and

g) grouping the packaged item into at least one group A or one group B, depending on the length of the packaged item as measured by means of the second light barrier.