Wheel component for an at least partially muscle-powered bicycle and method of manufacturing a brake arrangement
A hydraulic brake arrangement for a bicycle with a transmitting unit with a brake lever, and a cylinder housing with a cylinder space, and with a piston unit displaceably received in the cylinder space. The brake lever is operatively coupled with the piston unit by means of an actuating mechanism. The cylinder housing comprises a lever-side end and a receiver-side end. On the receiver-side end, a connection port is configured for coupling a conduction device. On the lever-side end, a connecting opening is configured, through which the actuating mechanism extends into the cylinder space to the piston unit. The connecting opening is configured in a supporting wall extending transverse to the longitudinal axis of the cylinder space and non-detachably connected with the cylinder housing. The piston unit is inserted into the cylinder space through the connection port.
1 . A hydraulic brake arrangement for an at least partially muscle-powered bicycle, comprising:
at least one transmitting unit provided for fluid connection with a receiving unit, wherein the receiving unit is a brake caliper of a disk brake; wherein the transmitting unit comprises a brake lever and a cylinder housing with a cylinder space; and
a piston unit displaceably received in the cylinder space;
wherein the brake lever is operatively coupled with the piston unit via an actuating mechanism;
wherein the cylinder housing comprises a lever-side end and a receiver-side end; and
wherein on the receiver-side end, a connection port is configured for coupling a conduction device, wherein the conduction device is a tubular hydraulic line, so that, when the brake lever is actuated, a hydraulic fluid is pressed by the piston unit from the cylinder space through the connection port and further along the hydraulic line to the disk brake, so that a piston of the disk brake is extended; and
wherein on the lever-side end, a connecting opening is configured, through which the actuating mechanism extends into the cylinder space to the piston unit;
the connecting opening is configured in a supporting wall extending transverse to the longitudinal axis of the cylinder space and non-detachably connected with the cylinder housing; and
the piston unit is provided to be inserted into the cylinder space through the connection port.
2 . The brake arrangement according to claim 1 , wherein the supporting wall limits the movability of the piston unit on the lever-side end, and in particular defines a rest position of the piston unit.
3 . The brake arrangement according to claim 1 , wherein the connection port has a minimum diameter which is larger than the maximum diameter of the cross sectional geometry of the piston unit.
4 . The brake arrangement according to claim 1 , wherein the connecting opening has a minimum diameter which is smaller than the maximum diameter of the cross sectional geometry of the piston unit, so that the piston unit cannot pass through the connecting opening.
5 . The brake arrangement according to claim 1 , wherein the connecting opening has a minimum diameter which is smaller than the maximum diameter of the cross sectional geometry of a part of the actuating mechanism lying inside of the cylinder housing.
6 . The brake arrangement according to claim 1 , wherein the piston unit is radially enclosed in the cylinder housing over its entire axial length.
7 . The brake arrangement according to claim 1 , wherein the brake lever is pivotally supported on a lever accommodation, and wherein the cylinder housing is integrally connected with the lever accommodation.
8 . The brake arrangement according to claim 1 , wherein at least one equalizing hole is disposed in the cylinder housing, and wherein the distance between the equalizing hole and the supporting wall is fixedly incorporated into the material of the cylinder housing.
9 . The brake arrangement according to claim 1 , wherein the actuating mechanism comprises at least one connecting rod device with a connecting rod and a connecting rod small end, and wherein the connecting rod extends through the connecting opening into the cylinder space, and wherein the connecting rod small end is disposed in the cylinder space between the supporting wall and the piston unit.
10 . The brake arrangement according to claim 9 , wherein the supporting wall comprises a contact portion that geometrically corresponds with the connecting rod small end, and wherein the contact portion is configured concave and the connecting rod small end, convex, at least in sections.
11 . The brake arrangement according to claim 9 , wherein the piston unit can be biased to a rest position by means of a biasing member, and wherein the biasing member urges the connecting rod small end against the supporting wall.
12 . The brake arrangement according to claim 9 , wherein the connecting rod is disposed outside of the cylinder space in a receiving space that is at least partially enclosed in a base body of the transmitting unit.
13 . The brake arrangement according to claim 12 , wherein the cylinder housing is an integral component of the base body of the transmitting unit.
14 . The brake arrangement according to claim 13 , wherein the cylinder space is provided by a recess in the base body.
15 . The brake arrangement according to claim 9 , wherein at least one sealing member is supported upstream of the connecting opening on its side facing away from the cylinder space, and wherein the connecting rod extends through the sealing member.
16 . The brake arrangement according to claim 1 , wherein the brake lever is pivotally supported for pivoting around a brake lever pivot axis, and wherein the brake lever pivot axis is disposed laterally adjacent an imaginary extension of the cylinder space.
17 . The brake arrangement according to claim 1 , wherein the connection port and the connecting opening and the cylinder space and the piston unit are disposed on a shared longitudinal axis.
18 . The brake arrangement according to claim 1 , wherein the connection port is provided to be coupled with a connecting unit for linking the conduction device, and wherein the connecting unit screws into the cylinder housing, and wherein the connection port is narrowed by the connecting unit only, so that the piston unit can no longer exit out of the cylinder space through the connection port.
19 . The brake arrangement according to claim 18 , wherein the connecting unit shows a support structure on which a biasing member is supported.
20 . The method according to claim 18 , wherein a biasing member is inserted through the connection port and is clamped between the connecting unit and the piston unit.
21 . A method of manufacturing a hydraulic brake arrangement for an at least partially muscle-powered bicycle of claim 1 , comprising: the at least one transmitting unit provided for fluid connection with the receiving unit; wherein the transmitting unit comprises the brake lever and the cylinder housing with the cylinder space and the piston unit displaceably received in the cylinder space; wherein the brake lever is operatively coupled with the piston unit by means of the actuating mechanism; wherein the cylinder housing comprises the lever-side end and the receiver-side end; and wherein the connection port for coupling a conduction device is configured on the receiver-side end; and wherein on the lever-side end, the connecting opening is configured, through which the actuating mechanism extends into the cylinder space to the piston unit; and
the piston unit is inserted into the cylinder space through the connection port.
22 . The method according to claim 21 , wherein the connecting opening is manufactured by means of material removal from a supporting wall which extends transverse to the longitudinal axis of the cylinder space.
23 . The method according to claim 21 , wherein a connecting rod device with the connecting rod and a connecting rod small end is inserted through the connection port before the piston unit is, and wherein the thus inserted connecting rod is removed back out of the cylinder space through the connecting opening, while the connecting rod small end remains in the cylinder space.
24 . The method according to claim 23 , wherein a sealing groove, which is disposed on a side of the connecting opening facing away from the cylinder space, by means of material removal from a base body, and wherein the material is removed from a receiving space, in which the actuating mechanism is at least partially accommodated, and wherein at least one sealing member is inserted into the sealing groove, and wherein the connecting rod is guided through the sealing member.
25 . The method according to claim 24 , wherein an equalizing hole is incorporated into the base body at a defined distance from a contact portion of the supporting wall.
26 . The method according to claim 21 , wherein the cylinder space is manufactured by means of material removal from a base body of the transmitting unit, and wherein the material is removed from the receiver-side end in the direction to the lever-side end.
27 . The method according to claim 21 , wherein a contact portion is manufactured by means of material removal from the supporting wall, and wherein the material is removed from the receiver-side end through the connection port.
28 . A hydraulic brake arrangement for an at least partially muscle-powered bicycle, comprising:
at least one transmitting unit provided for fluid connection with a receiving unit, wherein the transmitting unit comprises a brake lever and a cylinder housing with a cylinder space; and
a piston unit displaceably received in the cylinder space;
wherein the brake lever is operatively coupled with the piston unit via an actuating mechanism;
wherein the cylinder housing comprises a lever-side end and a receiver-side end;
wherein on the receiver-side end, a connection port is configured for coupling a conduction device;
wherein on the lever-side end, a connecting opening is configured, through which the actuating mechanism extends into the cylinder space to the piston unit;
the connecting opening is configured in a supporting wall extending transverse to the longitudinal axis of the cylinder space and non-detachably connected with the cylinder housing;
the piston unit is provided to be inserted into the cylinder space through the connection port; and
wherein the connecting opening has a minimum diameter which is smaller than the maximum diameter of the cross sectional geometry of a part of the actuating mechanism lying inside of the cylinder housing.