IP Library Granted Patent US 12698213
Granted Patent B2
US 12698213 · App. 18/278,436 · Granted Aug 4, 2026

Powder including niobium complex and lithium and production method thereof, and production method of lithium secondary battery positive electrode active material having coated layer containing lithium niobate

Inventors: Masahiro Yoshida (Tokyo, JP); Hidefumi Fujita (Tokyo, JP); Koji Tanque (Tokyo, JP)
Assignee: DOWA ELECTRONICS MATERIALS CO., LTD.
C01G33/00C01P2004/60C01P2004/82C01P2006/40C01P2006/80
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Quick Facts
Patent No.
US 12698213
App. No.
18/278,436
Granted
Aug 4, 2026
Kind
B2
Abstract

A powder contains a niobium complex and lithium, an amount of niobium being 25 mass % or more and 75 mass % or less, a proportion of niobium in metal elements of the powder is 0.775 or more and 0.950 or less in terms of mass ratio. When the powder is dissolved in 8 times its mass of water at 25° C., a niobium content contained in a filtrate thereof is 80 mass % or more of an amount of niobium contained in the powder before dissolution. The powder is obtained by mixing a niobium compound, a lithium compound, an alkali, hydrogen peroxide, and water to obtain an aqueous solution containing a niobium complex and lithium and then drying the solution at a temperature equal to or lower than a decomposition temperature of the niobium complex. The powder is suitable for preparing a lithium niobate precursor solution for coating positive electrode active material particles.

Claims (63)

1 . A powder comprising a niobium complex and lithium, wherein the powder contains niobium in an amount of 25 mass % or more and 75 mass % or less, a proportion of niobium in metal elements contained in the powder is 0.775 or more and 0.950 or less in terms of mass ratio, and a niobium dissolution ratio of the powder containing a niobium complex and lithium defined by the following formula (1) is 80% or more:

Niobium

dissolution

ratio

(

%

)

=

Nb

w

×

100

/

Nb

HF

(

1

)

wherein Nb w and Nb HF are a mass of niobium calculated by the following procedure:

the powder containing a niobium complex and lithium is weighed, and the weighed powder is dissolved in 8 times its mass of water at 25° C., and then, a resultant is filtered through a membrane filter with an opening of 0.20 μm, and a concentration of niobium in an obtained filtrate is measured with an inductively coupled plasma atomic emission spectrometer (ICP-AES), and a mass of niobium eluted into the filtrate from per unit mass of the weighed powder calculated from the concentration of niobium in the obtained filtrate and a mass of the filtrate is defined as Nb w , and

the powder containing a niobium complex and lithium is weighed, and to the weighed powder, hydrofluoric acid is added to dissolve the powder, and after cooling, a concentration of niobium in an obtained solution is measured with an inductively coupled plasma atomic emission spectrometer (ICP-AES), and a mass of niobium contained per unit mass of the weighed powder calculated from the concentration of niobium in the obtained solution and a volume of the solution is defined as Nb HF .

2 . The powder comprising a niobium complex and lithium according to claim 1 , wherein the powder contains niobium in an amount of 40 mass % or more and 50 mass % or less.

3 . The powder comprising a niobium complex and lithium according to claim 1 , wherein the powder contains lithium in an amount of 2.5 mass % or more and 6.0 mass % or less, a total proportion of niobium and lithium in the metal elements contained in the powder is 0.80 or more and 1.00 or less in terms of mass ratio, and a Li/Nb molar ratio is 0.7 or more and 1.5 or less.

4 . The powder comprising a niobium complex and lithium according to claim 1 , wherein the powder contains lithium in an amount of 3.0 mass % or more and 4.5 mass % or less.

5 . The powder comprising a niobium complex and lithium according to claim 1 , wherein when the powder is dissolved in 8 times its mass of water at 25° C., a lithium dissolution ratio of the powder containing a niobium complex and lithium defined by the following formula (2) is 80% or more:

Lithium

dissolution

ratio

(

%

)

=

Li

w

×

100

/

Li

HF

(

2

)

wherein Li w and Li HF are a mass of lithium calculated by the following procedure:

the powder containing a niobium complex and lithium is weighed, and the weighed powder is dissolved in 8 times its mass of water at 25° C., and then, a resultant is filtered through a membrane filter with an opening of 0.20 μm, and a concentration of lithium in an obtained filtrate is measured with an inductively coupled plasma atomic emission spectrometer (ICP-AES), and a mass of lithium eluted into the filtrate from per unit mass of the weighed powder calculated from the concentration of lithium in the obtained filtrate and a mass of the filtrate is defined as Li w , and

the powder containing a niobium complex and lithium is weighed, and to the weighed powder, hydrofluoric acid is added to dissolve the powder, and after cooling, a concentration of lithium in an obtained solution is measured with an inductively coupled plasma atomic emission spectrometer (ICP-AES), and a mass of lithium contained per unit mass of the weighed powder calculated from the concentration of lithium in the obtained solution and a volume of the solution is defined as Li HF .

6 . The powder comprising a niobium complex and lithium according to claim 1 , wherein the powder contains oxygen, and a total content of niobium, lithium, and oxygen is 85 mass % or more.

7 . The powder comprising a niobium complex and lithium according to claim 1 , wherein a content of ammonium ions contained in a filtrate obtained by dissolving the powder in 8 times its mass of water at 25° C., and then, filtering a resultant through a membrane filter with an opening of 0.20 μm is 0.5 mass % or less.

8 . The powder comprising a niobium complex and lithium according to claim 1 , wherein an absorbance at a wavelength of 660 nm of a filtrate obtained by dissolving the powder in 8 times its mass of water at 25° C., and then, filtering a resultant through a membrane filter with an opening of 0.20 μm is 1.0 or less.

9 . The powder comprising a niobium complex and lithium according to claim 1 , wherein a volume-based cumulative 50% particle diameter D 50 is 1 mm or less.

10 . A production method of a powder containing a niobium complex and lithium, comprising:

a step of mixing a niobium compound, a lithium compound, an alkali, hydrogen peroxide, and water, thereby obtaining an aqueous solution containing a niobium complex and lithium; and

a step of drying the aqueous solution containing a niobium complex and lithium at a temperature equal to or lower than a decomposition temperature of the niobium complex.

11 . The production method of a powder containing a niobium complex and lithium according to claim 10 , wherein a pressure during drying of the aqueous solution is equal to or lower than a saturated vapor pressure of water at a drying temperature for the aqueous solution.

12 . A production method of a lithium secondary battery positive electrode active material having a coating layer containing lithium niobate, comprising:

a step of dissolving a powder containing a niobium complex and lithium obtained by the production method according to claim 10 in water, thereby obtaining an aqueous solution containing the niobium complex and lithium;

a step of coating a surface of a lithium secondary battery positive electrode active material with the aqueous solution containing the niobium complex and lithium; and

a step of subjecting the lithium secondary battery positive electrode active material coated with the aqueous solution containing the niobium complex and lithium to a heat treatment.