IP Library Granted Patent US 12698238
Granted Patent B2
US 12698238 · App. 18/699,549 · Granted Aug 4, 2026

Alumina-based sintered body and electrostatic chuck

Inventors: Motoki Hotta (Nagoya, JP); Takayuki Matsuoka (Nagoya, JP); Takamichi Ogawa (Nagoya, JP)
Assignee: NITERRA CO., LTD.
C04B35/117H10P72/722C04B2235/3206C04B2235/3217C04B2235/77C04B2235/786C04B2235/85C04B2235/963C04B2235/9669
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Quick Facts
Patent No.
US 12698238
App. No.
18/699,549
Granted
Aug 4, 2026
Kind
B2
Abstract

In an alumina-based sintered body containing alumina (Al 2 O 3 ) as a main component and containing magnesia (MgO) whose content with respect to a content of the alumina is 0.00 mol %<MgO≤0.20 mol %, a density is 3.96 g/cm 3 or greater, and a standard deviation of grain sizes of alumina crystal grains is smaller than 4.0 μm.

Claims (32)

1 . An alumina-based sintered body containing alumina (Al 2 O 3 ) as a main component and containing magnesia (MgO) whose content with respect to a content of the alumina is 0.00 mol % <MgO≤0.20 mol %, wherein

a density is 3.96 g/cm 3 or greater, and a standard deviation of grain sizes of alumina crystal grains is smaller than 4.0 μm, a presence quantity of voids is 0.050 pieces/μm 2 or less, and

when the voids are divided into first voids which are voids present at crystal grain boundaries and second voids which are voids present in crystal grains, a ratio of a presence quantity of the second voids to the presence quantity of the voids is 20% or greater.

2 . The alumina-based sintered body in accordance with claim 1 , wherein a dielectric breakdown voltage is 200 kV/mm or greater.

3 . The alumina-based sintered body in accordance with claim 1 , wherein

a surface roughness Sa of a surface irradiated with plasma for 40 minutes is 50 nm or smaller.

4 . An electrostatic chuck at which a target object is retained, the electrostatic chuck comprising:

a plate-shaped member having a first surface at which the target object is retained, a second surface opposite to the first surface, and a chuck electrode formed either at the second surface or inside the plate-shaped member; and

a base member provided on the second surface side of the plate-shaped member and having a cooling function, wherein

the first surface of the plate-shaped member is formed of the alumina-based sintered body in accordance with claim 1 .

5 . The electrostatic chuck in accordance with claim 4 , wherein

the plate-shaped member has

a gas flow path which has an opening at the first surface and into which gas is introduced from the second surface side, and

a seal band portion continuously formed on the first surface along an outer edge of the plate-shaped member, and

the opening of the gas flow path is formed on an inner side relative to the seal band portion.

6 . An alumina-based sintered body containing alumina (Al 2 O 3 ) as a main component, wherein

a presence quantity of voids is 0.050 pieces/μm 2 or less, and

when the voids are divided into first voids which are voids present at crystal grain boundaries and second voids which are voids present in crystal grains, a ratio of a presence quantity of the second voids to the presence quantity of the voids is 20% or greater.

7 . The alumina-based sintered body in accordance with claim 2 , wherein

a surface roughness Sa of a surface irradiated with plasma for 40 minutes is 50 nm or smaller.

8 . An electrostatic chuck at which a target object is retained, the electrostatic chuck comprising:

a plate-shaped member having a first surface at which the target object is retained, a second surface opposite to the first surface, and a chuck electrode formed either at the second surface or inside the plate-shaped member; and

a base member provided on the second surface side of the plate-shaped member and having a cooling function, wherein

the first surface of the plate-shaped member is formed of the alumina-based sintered body in accordance with claim 2 .

9 . An electrostatic chuck at which a target object is retained, the electrostatic chuck comprising:

a plate-shaped member having a first surface at which the target object is retained, a second surface opposite to the first surface, and a chuck electrode formed either at the second surface or inside the plate-shaped member; and

a base member provided on the second surface side of the plate-shaped member and having a cooling function, wherein

the first surface of the plate-shaped member is formed of the alumina-based sintered body in accordance with claim 3 .

10 . An alumina-based sintered body containing alumina (Al 2 O 3 ) as a main component and containing magnesia (MgO) whose content with respect to a content of the alumina is 0.00 mol % <MgO≤0.20 mol %, wherein

a density is 3.96 g/cm 3 or greater,

a standard deviation of grain sizes of alumina crystal grains is smaller than 4.0 μm, and

a dielectric breakdown voltage is 200 kV/mm or greater.