IP Library Granted Patent US 12698554
Granted Patent B2
US 12698554 · App. 18/321,376 · Granted Aug 4, 2026

Mask stage and mask manufacturing apparatus having the same

Inventors: Kyongho Hong (Yongin-si, KR); Myungkyu Kim (Yongin-si, KR); Sungho Park (Yongin-si, KR); Chang-Kon Park (Yongin-si, KR); Sukbeom You (Yongin-si, KR); Dongjae Lee (Yongin-si, KR)
Assignee: SAMSUNG DISPLAY CO., LTD.
C23C14/042C23C14/24H10K59/1201H10K71/166
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Quick Facts
Patent No.
US 12698554
App. No.
18/321,376
Granted
Aug 4, 2026
Kind
B2
Abstract

A mask stage includes a stage inclined with respect to a vertical direction perpendicular to a plane defined by a first direction and a second direction intersecting each other, a plurality of first support units disposed between the stage and a mask frame disposed above the stage, and a plurality of second support units disposed on the stage and being adjacent to a lower side of the mask frame. The lower side of the mask frame extends in a first direction, and the second support units are respectively disposed under end portions of the lower side of the mask frame, which are opposite to each other in the first direction.

Claims (54)

1 . A mask stage comprising:

a stage inclined with respect to a vertical direction perpendicular to a plane defined by a first direction and a second direction intersecting each other;

a plurality of first support units disposed between the stage and a mask frame disposed above the stage; and

a plurality of second support units disposed on the stage and being adjacent to a lower side of the mask frame, wherein

the lower side of the mask frame extends in a first direction, and

the plurality of second support units are respectively disposed on end portions of the lower side of the mask frame, which are opposite to each other in the first direction,

wherein each of the plurality of first support units includes a first air hole passing therethrough, portions of the stage, which respectively overlap the plurality of first support units, include a second air hole passing therethrough and overlapping the first air hole.

2 . The mask stage of claim 1 , wherein

the mask frame has a frame shape when viewed in a direction toward the stage, and

the plurality of first support units overlap corner portions of the mask frame.

3 . The mask stage of claim 2 , wherein the plurality of first support units are spaced apart from edge portions of the corner portions of the mask frame and disposed in the corner portions of the mask frame when viewed in the direction toward the stage.

4 . The mask stage of claim 2 , wherein the plurality of first support units do not overlap the mask frame except for the corner portions of the mask frame when viewed in the direction toward the stage.

5 . The mask stage of claim 2 , wherein

the mask frame comprises:

first extension portions extending parallel to each other in the first direction; and

second extension portions bent from the first extension portions, extending parallel to each other in a second direction intersecting the first direction,

the first extension portions and the second extension portions form a quadrangular frame shape together, and

the corner portions of the mask frame are defined as angled portions between the first extension portions and the second extension portions.

6 . The mask stage of claim 5 , wherein the plurality of first support units have a quadrangular shape when viewed in the direction toward the stage.

7 . The mask stage of claim 6 , wherein

the plurality of first support units comprise sides, and

each of the sides of the plurality of first support units has a length smaller than a width of each of the first extension portions and the second extension portions.

8 . The mask stage of claim 7 , wherein

the width of each of the first extension portions and the second extension portions is about 180 mm, and

the length of each of the sides of the plurality of first support units is about 100 mm.

9 . The mask stage of claim 1 , wherein the stage is inclined at an angle from about 4 degrees to about 6 degrees with respect to the vertical direction.

10 . The mask stage of claim 1 , further comprising:

a coating layer coated on a surface of each of the plurality of first support units and the plurality of second support units.

11 . The mask stage of claim 10 , wherein the coating layer is a diamond-like carbon coating layer, a silicon coating layer, or a fluorine coating layer.

12 . The mask stage of claim 1 , wherein the plurality of first support units and the plurality of second support units comprise a steel material.

13 . The mask stage of claim 1 , wherein

each of the plurality of first support units comprises four line segments corresponding to a quadrangular shape and corner portions connecting the line segments, and

each of the corner portions has a rounded shape when viewed in a direction toward the stage.

14 . The mask stage of claim 1 , wherein each of the plurality of first support units has a circular shape when viewed in a direction toward the stage.

15 . A mask stage comprising:

a stage inclined with respect to a vertical direction perpendicular to a plane defined by a first direction and a second direction intersecting each other;

a plurality of first support units disposed between the stage and a mask frame disposed above the stage; and

a plurality of second support units adjacent to a lower side of the mask frame, wherein

the mask frame has a frame shape when viewed in a direction toward the stage,

the plurality of first support units overlap corner portions of the mask frame, and

the plurality of first support units do not overlap the mask frame except for the corner portions of the mask frame when viewed in the direction toward the stage,

wherein each of the plurality of first support units includes a first air hole passing therethrough, portions of the stage, which respectively overlap the plurality of first support units, include a second air hole passing therethrough and overlapping the first air hole, and an air is sprayed to the mask frame through the first air hole and the second air hole.

16 . The mask stage of claim 15 , wherein

the lower side of the mask frame extends in a direction, and

the plurality of second support units are respectively adjacent to end portions of the lower side of the mask frame, which are opposite to each other in the direction.

17 . A mask manufacturing apparatus comprising:

a first supporter comprising a plane defined by a first direction and a second direction intersecting the first direction;

a second supporter disposed on the first supporter and inclined with respect to a third direction perpendicular to the plane;

a stage disposed on a front surface of the second supporter and inclined with respect to the third direction;

a plurality of first support units disposed between the stage and a mask frame disposed above the stage; and

a plurality of second support units adjacent to a lower side of the mask frame, wherein

the lower side of the mask frame extends in a direction, and

the plurality of second support units are respectively disposed under end portions of the lower side of the mask frame, which are opposite to each other in the direction,

wherein each of the plurality of first support units includes a first air hole passing therethrough, portions of the stage, which respectively overlap the plurality of first support units, include a second air hole passing therethrough and overlapping the first air hole.