IP Library Granted Patent US 12698630
Granted Patent B2
US 12698630 · App. 17/669,026 · Granted Aug 4, 2026

Configurable ceiling grid lighting assembly with T-bar mounted linear support elements

Inventors: Terence Yeo (Boston, MA); Michael Demas (Charlestown, MA); Timothy Kelly (Brookline, MA)
Assignee: 3LED, Inc.
E04B9/006E04B9/067E04B9/225E04B9/242F21S8/026F21Y2115/10
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Quick Facts
Patent No.
US 12698630
App. No.
17/669,026
Filed
Feb 10, 2022
Granted
Aug 4, 2026
Kind
B2
Art Unit
3633
USPC
52/506.06
Abstract

The present disclosure generally relates to lighting assemblies, and more specifically, to a configurable modular lighting assembly for use within a ceiling grid system. The lighting assembly is easy to install and delivers lighting distributions tailored to optimally illuminate the surface ceiling panels as well as floors, walls and work surfaces below. The configurable modular ceiling grid lighting assembly comprises both standard ceiling grid components such as T-Bar, ceiling panels and suspension cables as well as novel linear support elements with integrated or removable optical assemblies and covering elements. When installed the ceiling grid lighting assembly provided further comprises ceiling panels that are held in-line, above, below or tilted relative to the existing ceiling grid plane and as such provide both aesthetically pleasing features and useful lighting distributions. Further embodiments illustrate how both appearance and lighting distributions can be controlled by selectively applying electrical power to individual light source channels.

Claims (73)

1 . A lighting assembly within a ceiling grid system, wherein the ceiling grid system comprises an array of T-Bar cells having ceiling grid T-Bars with vertical and horizontal portions, wherein a plane containing the horizontal portions of the ceiling grid T-Bars defines a ceiling grid plane, the lighting assembly comprising;

a) at least one T-Bar cell within the T-Bar grid array that provides integral structural integrity to the lighting assembly;

b) at least one assembly ceiling panel that is positioned at least partially above or below the ceiling plane;

c) at least one optical assembly comprising at least one LED light source, at least one printed circuit board, and at least one optical element;

d) at least one linear support element configured to be arranged onto a mounting T-bar within the at least one T-Bar cell, wherein the at least one linear support element comprises an elongate body configured to support and align components of the at least one optical assembly; and

e) at least one covering element positioned proximate to a longitudinal end of the linear lighting module such as to provide an enclosing face of a central optical cavity within the lighting assembly; and

wherein the at least one assembly ceiling panel is positioned and supported at a parallel or inclined orientation to the ceiling grid plane at a configured elevation relative to the ceiling grid plane.

2 . The lighting assembly of claim 1 wherein the at least one assembly ceiling panel is positioned and supported at a parallel or inclined orientation to the ceiling grid plane at a configured elevation relative to the ceiling grid plane by the at least one linear support element.

3 . The lighting assembly of claim 2 comprising two linear support elements configured to support opposing edges of a ceiling panel at an elevation relative to the ceiling grid plane.

4 . The lighting assembly of claim 1 wherein the optical element is an edgelit optical element.

5 . The lighting assembly of claim 4 wherein the edgelit optical element is held horizontally, vertically or obliquely.

6 . The lighting assembly of claim 4 wherein the at least one LED light source is proximate to one input face of the edgelit optical element.

7 . The lighting assembly of claim 1 wherein two independently electrically addressable LED light sources are positioned to input light into two edges of a single optical element and electrical power can be applied to each channel independently.

8 . The lighting assembly of claim 1 , wherein a portion of light from the at least one LED light source is reflected by the at least one assembly ceiling panel within the central optical cavity.

9 . The lighting assembly of claim 1 , wherein a portion of light emitted from the at least one optical element is projected below the ceiling grid plane and a portion is incident upon at least one assembly ceiling panel.

10 . The lighting assembly of claim 1 , wherein a light distribution emitted from the lighting assembly is non-lambertian and has a light distribution shape that is from the following: batwing, asymmetric, double asymmetric, narrow or medium.

11 . The lighting assembly of claim 1 wherein light from the at least one LED light source is input into an input face of an edge-lit optical element and output from an adjacent face of the edge-lit optical element.

12 . The at least one LED light source of claim 11 wherein the edge-lit optical element is a low clarity edge-lit diffuser or high clarity light guide.

13 . The lighting assembly of claim 1 , wherein the at least one optical assembly is housed in a module or cartridge configured such that it is removable from the at least one linear support element.

14 . The lighting assembly of claim 1 , wherein the at least one optical element is supported by the at least one linear support element at an angle parallel or perpendicular or oblique to the ceiling grid plane.

15 . The lighting assembly of claim 1 , wherein the at least one optical element comprises a TIR optic which receives and transmits light from the at least one LED light source.

16 . The lighting assembly of claim 1 , wherein the at least one optical element has a cross sectional profile shape that is rectangular, triangular, or arcuate.

17 . The lighting assembly of claim 1 , wherein the at least one optical assembly is further comprising a diffusing outer lens positioned to redirect light from the at least one optical element.

18 . The lighting assembly of claim 1 , wherein a height of the elongate body of the at least one linear support element is less than a height of the ceiling grid T-Bars.

19 . The lighting assembly of claim 1 , wherein the at least one linear support element comprises a clip, bracket, or latch to enable the linear support element to be mounted over the mounting T-Bar.

20 . The lighting assembly of claim 1 , wherein the at least one assembly ceiling panel is one of a standard ceiling panel, an acoustic ceiling panel, a decorative tile, a planar reflective panel or a non-planar reflective panel.

21 . The lighting assembly of claim 1 , wherein the at least one assembly ceiling panel includes a reflective surface having one of an optical property; specular, diffuse, light redirecting, and surface textured.

22 . The lighting assembly of claim 1 , wherein a support portion of the linear support element is configured to replicate the structure of the horizontal portion of a ceiling grid T-Bars.

23 . The lighting assembly of claim 22 , wherein the support portion of a linear support element is configured to replicate the structure of the horizontal portion of a 9/16″ slot style T-Bar.

24 . The lighting assembly of claim 1 further comprising a utility component supported by the at least one linear support element, selected from a group consisting of a driver, controller, alarm, sensor, ventilation fan, heater, humidifier, electronic controller, battery, wireless communication module.

25 . The lighting assembly of claim 1 , wherein the at least one linear support element has a 3-dimensional shape of a cross-sectional profile area extended linearly into a 3rd axis and configured to provide:

a) a central structural portion to which other portions are connected;

b) a mounting portion that extends from a top of a vertical structural portion and mounts over a vertical portion of the mounting T-Bar;

c) at least one utility component supporting portion integral with the at least one linear supporting portion; and

d) at least one assembly ceiling panel supporting portion integral with the at least one central supporting portion or the at least one utility component supporting portion.

26 . The lighting assembly of claim 1 wherein the at least one covering element further encloses at least one longitudinal end of the linear lighting module.

27 . The lighting assembly of claim 1 , wherein the at least one covering element is arranged at an angle not parallel with the ceiling grid plane.

28 . The lighting assembly of claim 1 wherein the covering element is attached to an additional T-bar of the T-bar cell that is on an adjacent side from the mounting T-bar.

29 . Lighting assembly of claim 1 wherein the at least one covering element has a shape that is rectangular, triangular, or arcuate.

30 . The lighting assembly of claim 1 wherein the at least one covering element comprises at least one of an optical property of refraction, absorption, diffusion, reflection or scattering of incident light.

31 . The lighting assembly of claim 1 wherein the least one covering element is one of a standard ceiling panel, an acoustic ceiling panel, a decorative tile, a planar reflective panel or a non-planar reflective panel.

32 . The lighting assembly of claim 1 , wherein the least one covering element is made of plastic, metal, glass, rubber, paper, or wood.

33 . A lighting assembly within a ceiling grid system, wherein the ceiling grid system comprises an array of T-Bar cells having ceiling grid T-Bars with vertical and horizontal portions, wherein a plane containing the horizontal portions of the ceiling grid T-Bars defines a ceiling grid plane, the lighting assembly comprising

a) at least one T-Bar cell within the T-Bar grid array that provides integral structural integrity to the lighting assembly;

b) at least one assembly ceiling panel and at least one surrounding ceiling panel associated with the at least one T-Bar cell, wherein the at least one assembly ceiling panel is positioned partially or fully below the ceiling grid plane;

c) at least one optical assembly comprising at least one LED light source, at least one printed circuit board, and at least one optical element; and

d) at least one linear support element configured to be arranged onto a mounting T-bar within the at least one T-Bar cell wherein the at least one optical assembly is positioned to project light outwardly and away from the at least one assembly ceiling panel.

34 . The lighting assembly of claim 33 wherein the at least one assembly ceiling panel is supported by the linear-support element.

35 . The lighting assembly of claim 33 , wherein light emitted from the at least one LED light source is reflected by the at least one surrounding ceiling panel.

36 . The lighting assembly of claim 33 , wherein light emitted from the at least one optical element has an optical axis that corresponds to an incident angle of light received by the at least one surrounding ceiling panel.

37 . The lighting assembly of claim 33 , wherein light distribution emitted from the lighting assembly has a light distribution component with an optical axis alignment that correlates with an angle of optical axis output from the at least one optical element.

38 . The lighting assembly of claim 33 wherein the at least one optical element is an edgelit optical element and wherein light emitted from the at least one light source is input into an input face and output from an adjacent face of the at least one optical element.

39 . The lighting assembly of claim 33 , wherein the at least one optical element is supported, by the at least one linear support element, at an angle parallel or perpendicular or oblique to the ceiling grid plane.

40 . The lighting assembly of claim 33 , wherein the at least one optical element comprises a TIR optic which receives and transmits light from the at least one LED light source.

41 . The lighting assembly of claim 33 , wherein the at least one optical element has a cross sectional profile shape that is rectangular, triangular, or arcuate.

42 . The lighting assembly of claim 33 , wherein the at least one linear support element is detachably coupled to the ceiling grid T-Bars.

43 . The light assembly of claim 33 , wherein the at least one linear support element comprises a clip, bracket, or latch.

44 . The lighting assembly of claim 33 , wherein the lighting assembly spans and connects opposing sides of the T-Bar cell.

45 . The lighting assembly of claim 33 , wherein the lighting assembly spans and connects adjacent sides of the T-Bar cell.

46 . The lighting assembly of claim 33 , wherein the at least one assembly ceiling panel or the at least one surrounding ceiling panel are one of a standard ceiling panel, an acoustic ceiling panel, a decorative tile, a planar reflective panel or a non-planar reflective panel.

47 . The lighting assembly of claim 33 , further comprising an attachment point for suspension from a structural ceiling.

48 . The lighting assembly of claim 47 , wherein the attachment point is located within the at least one linear support element.

49 . The lighting assembly of claim 33 , further comprising a utility component, supported by the at least one linear support element, selected from a group consisting of an alarm, a sensor, a ventilation fan, a heater, a humidifier, an electronic controller, a battery, a wireless communication module.

50 . The lighting assembly of claim 33 , wherein the at least one linear support element comprises;

a) a central structural portion to which other portions are connected;

b) a mounting portion that extends from a top of the central structural portion and mounts over a vertical portion of a T-Bar;

c) at least one utility component supporting portion integral with the at least one linear supporting portion; and

d) at least one ceiling panel supporting portion integral with the at least one linear supporting portion or the at least one utility component supporting portion.

51 . The lighting assembly of claim 33 further comprising at least one covering element positioned proximate to a longitudinal end of the linear lighting module such as to provide an enclosing face of a central cavity within the lighting assembly.

52 . The lighting assembly of claim 33 wherein the at least one covering element further encloses at least one longitudinal end of the linear lighting module.

53 . The lighting assembly of claim 33 wherein the at least one covering element has a shape that is rectangular, triangular, or arcuate.

54 . The lighting assembly of claim 33 wherein the least one covering element is one of a standard ceiling panel, an acoustic ceiling panel, a decorative tile, a planar reflective panel or a non-planar reflective panel.

55 . The lighting assembly of claim 33 , wherein the least one covering element is made of plastic, metal, glass, rubber, paper, or wood.