Auxiliary heat exchanger coil for outdoor side-discharge units
Examples of the present disclosure relate to systems and methods for incorporating an auxiliary heat exchanger into a refrigerant fluid circuit of a side-discharge outdoor unit of a climate control system, and operating the climate control system in combination with the auxiliary heat exchanger. The auxiliary heat exchanger may be configured to reduce refrigerant fluid temperatures at points in the refrigerant fluid circuit before reaching a primary outdoor heat exchanger of the outdoor unit. In general, available space along the top portion of an outdoor side-discharge unit may be utilized to house the auxiliary heat exchanger. In some examples, a bypass valve may be provided to include or exclude the auxiliary heat exchanger from the refrigerant fluid circuit during operation of the climate control system in various modes.
1 . A side-discharge outdoor unit of a climate control system comprising:
an enclosure defining an interior space and an exterior boundary of the side-discharge outdoor unit;
a compressor located within the enclosure and configured to circulate a refrigerant fluid within a refrigerant fluid circuit of the climate control system;
an L-shaped primary heat exchanger located within the enclosure and coupled to the refrigerant fluid circuit, the L-shaped primary heat exchanger being configured to transfer thermal energy between the refrigerant fluid circuit and an external environment;
a plate shaped auxiliary heat exchanger located within the enclosure and coupled to the refrigerant fluid circuit, the plate shaped auxiliary heat exchanger being configured to transfer thermal energy between the refrigerant fluid circuit and the external environment;
an outdoor fan located within the enclosure and configured to provide an airflow from the external environment to contact at least the L-shaped primary heat exchanger and the plate shaped auxiliary heat exchanger; and
a switch over valve (SOV) coupled to the refrigerant fluid circuit configured to adjust a direction of flow of the refrigerant fluid between the primary L-shaped heat exchanger and an indoor heat exchanger of the climate control system,
wherein the enclosure includes:
a heat exchanger guard defining the exterior boundary for a first section, the first section located along one or more sides of the enclosure, wherein the L-shaped primary heat exchanger is disposed within the interior space along a portion of the first section proximate the heat exchanger guard,
a cover plate defining the exterior boundary for a second section and including a plurality of openings, the second section located on a top of the enclosure, wherein the plate shaped auxiliary heat exchanger is disposed within the interior space along a portion of the second section proximate the cover plate,
a side panel section including an airflow opening and defining the exterior boundary of a third section, the third section adjacent the first section and located along one or more sides of the enclosure, and the airflow opening configured to allow an airflow between the interior space and the external environment,
wherein the outdoor fan is aligned axially with the airflow opening, and
wherein the second section spans between the first section and the third section,
wherein the L-shaped primary heat exchanger and the plate shaped auxiliary heat exchanger are fluidly arranged in series within the refrigerant fluid circuit, and
wherein the auxiliary heat exchanger is fluidly coupled to the refrigerant fluid circuit between a discharge port of the compressor and the switch over valve such that both an inlet and an outlet to the auxiliary heat exchanger are coupled to the refrigerant fluid circuit between the discharge port of the compressor and the switch over valve.
2 . The side-discharge outdoor unit of claim 1 ,
wherein the auxiliary heat exchanger is arranged such that adjusting the direction of flow of the refrigerant by switching a position of the SOV does not reverse the flow of the refrigerant fluid through the auxiliary heat exchanger.
3 . The side-discharge outdoor unit of claim 1 , wherein the heat exchanger guard defines a height dimension of the side-discharge outdoor unit, the height dimension being a vertical length of the heat exchanger guard along a vertical axis of the side-discharge outdoor unit in an installed configuration,
wherein the cover plate defines a width dimension and a depth dimension of the side-discharge outdoor unit, the width dimension being a first horizontal length of the cover plate along a first horizontal axis of the side-discharge outdoor unit in an installed configuration, the first horizontal axis being orthogonal to the vertical axis, and the depth dimension being a second horizontal length of the cover plate along a second horizontal axis of the side-discharge outdoor unit in an installed configuration, the second horizontal axis being orthogonal to both the vertical axis and the first horizontal axis,
wherein the height dimension is greater than the width dimension, and the width dimension is greater than the depth dimension,
wherein the outdoor fan includes a fan depth dimension, the fan depth dimension being an axial length of the outdoor fan along a central axis of the outdoor fan in an installed configuration, the central axis being normal to a plane defined by a circulation path of an impeller of the outdoor fan,
wherein the depth dimension of the side-discharge outdoor unit is greater than the fan depth dimension by a given depth factor, the given depth factor being a value less than 2.
4 . The side-discharge outdoor unit of claim 1 , wherein the heat exchanger guard defines a height dimension of the side-discharge outdoor unit, the height dimension being a vertical length of the heat exchanger guard along a vertical axis of the side-discharge outdoor unit in an installed configuration,
wherein the cover plate defines a width dimension and a depth dimension of the side-discharge outdoor unit, the width dimension being a first horizontal length of the cover plate along a first horizontal axis of the side-discharge outdoor unit in an installed configuration, the first horizontal axis being orthogonal to the vertical axis, and the depth dimension being a second horizontal length of the cover plate along a second horizontal axis of the side-discharge outdoor unit in an installed configuration, the second horizontal axis being orthogonal to both the vertical axis and the first horizontal axis,
wherein the height dimension is greater than the width dimension, and the width dimension is greater than the depth dimension,
wherein the outdoor fan includes a fan height dimension, the fan height dimension being a radial length of the outdoor fan along a plane defined by a circulation path of an impeller of the outdoor fan in an installed configuration,
wherein the height dimension of the side-discharge outdoor unit is greater than the fan height dimension by a given height factor, the given height factor being a value less than 1.5.
5 . The side-discharge outdoor unit of claim 1 , wherein the plate shaped auxiliary heat exchanger includes a plurality of heat exchanger circuits, the plurality of heat exchanger circuits fluidly arranged in parallel.
6 . The side-discharge outdoor unit of claim 1 , wherein the outdoor fan includes a first outdoor fan and a second outdoor fan, and the airflow opening includes a first airflow opening and a second airflow opening,
wherein the first outdoor fan is aligned axially with the first airflow opening and the second outdoor fan is aligned axially with the second airflow opening.
7 . The side-discharge outdoor unit of claim 1 , wherein the cover plate further includes a plurality of angled tabs,
wherein each of the plurality of angled tabs defines at least one of the plurality of openings disposed in the cover plate.
8 . The side-discharge outdoor unit of claim 7 , wherein the plurality of angled tabs are arranged parallel to an edge of the cover plate and extend at least partially upwards at an angle, the angle configured to direct airflow to contact the auxiliary heat exchanger.
9 . The side-discharge unit of claim 1 , further comprising a bypass circuit configured to selectively exclude the plate shaped auxiliary heat exchanger from the refrigerant fluid circuit.
10 . The side-discharged unit of claim 9 , further comprising a modulating valve configured to control the bypass line, the bypass valve configured to selectively exclude the plate shaped auxiliary heat exchanger from the refrigerant fluid circuit in heating mode.
11 . The side-discharged unit of claim 1 , wherein the second section may be generally perpendicular to each of the first section and the third section.
12 . A side-discharge outdoor unit of a climate control system comprising:
an enclosure defining an interior space and an exterior boundary of the side-discharge outdoor unit;
a compressor located within the enclosure and configured to circulate a refrigerant fluid within a refrigerant fluid circuit of the climate control system;
a primary heat exchanger located within the enclosure and coupled to the refrigerant fluid circuit, the primary heat exchanger being configured to transfer thermal energy between the refrigerant fluid circuit and an external environment;
an auxiliary heat exchanger located within the enclosure and coupled to the refrigerant fluid circuit, wherein the primary heat exchanger and the auxiliary heat exchanger are fluidly arranged in series within the refrigerant fluid circuit and the auxiliary heat exchanger is configured to transfer thermal energy between the refrigerant fluid circuit and the external environment;
a switch over valve (SOV) coupled to the refrigerant fluid circuit configured to adjust a direction of flow of the refrigerant fluid between the primary heat exchanger and an indoor heat exchanger of the climate control system; and
an outdoor fan located within the enclosure and configured to provide an airflow from the external environment to contact at least the primary heat exchanger and the auxiliary heat exchanger,
wherein the enclosure includes:
a heat exchanger guard defining the exterior boundary for a first section, the first section located along one or more sides of the enclosure, wherein the primary heat exchanger is disposed within the interior space along a portion of the first section proximate the heat exchanger guard,
a cover plate defining the exterior boundary for a second section and including a plurality of angled slats defining a plurality of openings, the second section located on a top of the enclosure, wherein the auxiliary heat exchanger is disposed within the interior space along a portion of the second section proximate the cover plate,
a side panel section including an airflow opening and defining the exterior boundary of a third section, the third section adjacent the first section and located along one or more sides of the enclosure, and the airflow opening configured to allow an airflow between the interior space and the external environment,
wherein the outdoor fan is aligned radial with the airflow opening, and
wherein the second section spans between the first section and the third section,
wherein the auxiliary heat exchanger is fluidly coupled to the refrigerant fluid circuit between a discharge port of the compressor and the switch over valve such that both an inlet and an outlet to the auxiliary heat exchanger are coupled to the refrigerant fluid circuit between the discharge port of the compressor and the switch over valve.
13 . The side-discharge outdoor unit of claim 12 , wherein the primary heat exchanger is an L-shaped heat exchanger.
14 . The side-discharge outdoor unit of claim 12 ,
wherein the auxiliary heat exchanger is arranged such that adjusting the direction of flow of the refrigerant by switching a position of the SOV does not reverse the flow of the refrigerant fluid of the refrigerant fluid circuit through the auxiliary heat exchanger.
15 . The side-discharge outdoor unit of claim 12 , wherein the auxiliary heat exchanger is a plate shaped auxiliary heat exchanger and includes a plurality of heat exchanger circuits, the plurality of heat exchanger circuits fluidly arranged in parallel.
16 . The side-discharge unit of claim 12 , further comprising a bypass circuit configured to selectively exclude the plate shaped auxiliary heat exchanger from the refrigerant fluid circuit.
17 . The side-discharged unit of claim 16 , further comprising a modulating valve configured to control the bypass line, the bypass valve configured to selectively exclude the plate shaped auxiliary heat exchanger from the refrigerant fluid circuit in heating mode.
18 . The side-discharged unit of claim 12 , wherein the second section may be generally perpendicular to each of the first section and the third section.
19 . The side-discharge outdoor unit of claim 12 , wherein the heat exchanger guard defines a height dimension of the side-discharge outdoor unit, the height dimension being a vertical length of the heat exchanger guard along a vertical axis of the side-discharge outdoor unit in an installed configuration,
wherein the cover plate defines a width dimension and a depth dimension of the side-discharge outdoor unit, the width dimension being a first horizontal length of the cover plate along a first horizontal axis of the side-discharge outdoor unit in an installed configuration, the first horizontal axis being orthogonal to the vertical axis, and the depth dimension being a second horizontal length of the cover plate along a second horizontal axis of the side-discharge outdoor unit in an installed configuration, the second horizontal axis being orthogonal to both the vertical axis and the first horizontal axis,
wherein the height dimension is greater than the width dimension, and the width dimension is greater than the depth dimension,
wherein the outdoor fan includes a fan depth dimension, the fan depth dimension being an axial length of the outdoor fan along a central axis of the outdoor fan in an installed configuration, the central axis being normal to a plane defined by a circulation path of an impeller of the outdoor fan,
wherein the depth dimension of the side-discharge outdoor unit is greater than the fan depth dimension by a given depth factor, the given depth factor being a value less than 2.
20 . The side-discharge outdoor unit of claim 12 , wherein the heat exchanger guard defines a height dimension of the side-discharge outdoor unit, the height dimension being a vertical length of the heat exchanger guard along a vertical axis of the side-discharge outdoor unit in an installed configuration,
wherein the cover plate defines a width dimension and a depth dimension of the side-discharge outdoor unit, the width dimension being a first horizontal length of the cover plate along a first horizontal axis of the side-discharge outdoor unit in an installed configuration, the first horizontal axis being orthogonal to the vertical axis, and the depth dimension being a second horizontal length of the cover plate along a second horizontal axis of the side-discharge outdoor unit in an installed configuration, the second horizontal axis being orthogonal to both the vertical axis and the first horizontal axis,
wherein the height dimension is greater than the width dimension, and the width dimension is greater than the depth dimension,
wherein the outdoor fan includes a fan height dimension, the fan height dimension being a radial length of the outdoor fan along a plane defined by a circulation path of an impeller of the outdoor fan in an installed configuration,
wherein the height dimension of the side-discharge outdoor unit is greater than the fan height dimension by a given height factor, the given height factor being a value less than 1.5.