Rotary sensor and sensor substrate
View Patent ↗A plurality of conductive parts are aligned along a rotational direction of a rotor. A different-thickness part relatively differs in thickness in one direction. In the rotor, a plurality of gaps are provided to separate the plurality of conductive parts from each other. An excitation coil is annularly arranged on a counter surface of a substrate. A detection coil is disposed inside the excitation coil on the counter surface of the substrate. A detection electrode part is disposed on the counter surface of the substrate such that the detection electrode part overlaps part of a rotation trajectory of the different-thickness part at a time of rotation of the rotor in plan view in the one direction, and the detection electrode part is configured to detect capacitance generated between the detection electrode part and the rotor.
1 . A rotary sensor configured to detect an angle of rotation of a rotary object, the rotary sensor comprising:
a rotor being conductive and configured to be attached to the rotary object to rotate together with the rotary object; and
a stator facing the rotor in one direction,
the rotor including
a plurality of conductive parts aligned along a rotational direction of the rotor and
a different-thickness part relatively differing in thickness in the one direction,
the rotor having a plurality of gaps provided to separate the plurality of conductive parts from each other,
the stator including
a substrate having a counter surface facing the rotor,
an excitation coil annularly arranged on the counter surface of the substrate such that the excitation coil lies along an outer edge of the rotor in plan view in the one direction, the excitation coil being configured to generate a magnetic field,
a detection coil disposed inside the excitation coil on the counter surface of the substrate and configured to detect a change in the magnetic field, and
a detection electrode part disposed on the counter surface of the substrate such that the detection electrode part overlaps part of a rotation trajectory of the different-thickness part at a time of rotation of the rotor in plan view in the one direction, the detection electrode part being configured to detect capacitance generated between the detection electrode part and the rotor.
2 . The rotary sensor of claim 1 , wherein
each of the plurality of conductive parts has a fan shape in plan view in the one direction.
3 . The rotary sensor of claim 1 , wherein
the different-thickness part is disposed in at least one of a region between one conductive part of the plurality of conductive parts and a rotation center of the rotor or a region between one gap of the plurality of gaps and the rotation center of the rotor.
4 . The rotary sensor of claim 3 , wherein
the different-thickness part is disposed in the region between the one conductive part and the rotation center of the rotor and the region between the one gap and the rotation center of the rotor.
5 . The rotary sensor of claim 4 , wherein
the detection electrode part overlaps the different-thickness part in plan view in the one direction in a state where the rotor is located at a reference position with respect to the stator.
6 . The rotary sensor of claim 5 , wherein
the different-thickness part includes
a first different thickness portion configured to overlap the detection electrode part in plan view in the one direction when the rotor has rotated 90 degrees, from a first state where the rotor is located at the reference position with respect to the stator, to a second state,
a second different thickness portion configured to overlap the detection electrode part in plan view in the one direction when the rotor has rotated 90 degrees, from the second state, to a third, and
a third different thickness portion configured to overlap the detection electrode part in plan view in the one direction when the rotor has rotated 90 degrees, from the third state, to a fourth state, and
the first different thickness portion, the second different thickness portion, and the third different thickness portion are integral along the rotational direction of the rotor.
7 . The rotary sensor of claim 6 , wherein
respective widths of the first different thickness portion, the second different thickness portion, and the third different thickness portion are narrow or great in an order of the first different thickness portion, the second different thickness portion, and the third different thickness portion.
8 . The rotary sensor of claim 7 , wherein
the respective widths of the first different thickness portion, the second different thickness portion, and the third different thickness portion stepwise vary.
9 . The rotary sensor of claim 7 , wherein
the respective widths of the first different thickness portion, the second different thickness portion, and the third different thickness portion continuously vary.
10 . The rotary sensor claim 4 , wherein
the detection electrode part includes
a first electrode portion configured to overlap the different-thickness part in plan view in the one direction when the rotor has rotated 90 degrees, from a first state where the rotor is located at a reference position with respect to the stator, a second state,
a second electrode portion configured to overlap the different-thickness part in plan view in the one direction when the rotor has rotated 90 degrees, from the second state, to a third state, and
a third electrode portion configured to overlap the different-thickness part in plan view in the one direction when the rotor has rotated 90 degrees, from the third state, to a fourth state, and
the first electrode portion, the second electrode portion, and the third electrode portion are integral along the rotational direction of the rotor.
11 . The rotary sensor of claim 10 , wherein
respective widths of the first electrode portion, the second electrode portion, and the third electrode portion are great or narrow in an order of the first electrode portion, the second electrode portion, and the third electrode portion.
12 . The rotary sensor of claim 11 , wherein
the respective widths of the first electrode portion, the second electrode portion, and the third electrode portion stepwise vary.
13 . The rotary sensor of claim 11 , wherein
the respective widths of the first electrode portion, the second electrode portion, and the third electrode portion continuously vary.
14 . The rotary sensor of claim 10 , further comprising a case made of a resin, partially disposed between the rotor and the stator in the one direction, and housing at least the substrate, wherein
the case includes
a first portion overlapping the first electrode portion in plan view in the one direction,
a second portion overlapping the second electrode portion in plan view in the one direction, and
a third portion overlapping the third electrode portion in plan view in the one direction, and
respective thicknesses of the first portion, the second portion, and the third portion in the one direction are small or large in an order of the first portion, the second portion, and the third portion.
15 . The rotary sensor of claim 14 , wherein
the respective thicknesses of the first portion, the second portion, and the third portion stepwise vary.
16 . The rotary sensor claim 14 , wherein
the respective thicknesses of the first portion, the second portion, and the third portion continuously vary.
17 . The rotary sensor of claim 1 , wherein
the different-thickness part is a recess in a counter surface of the rotor, the counter surface facing the stator.
18 . The rotary sensor of claim 1 , wherein
the different-thickness part is a through hole penetrating through the rotor in the one direction.
19 . A sensor substrate configured to be applied to the substrate of the rotary sensor of claim 1 .