Electromagnetic shielding composite resin composition and high-voltage shielded wire comprising same
The present invention relates to an electromagnetic shielding composite resin composition and a high-voltage shielded wire comprising the same. More particularly, the present invention relates to a high-voltage shielded wire comprising: a core composed of a conductive material; an insulation layer enveloping the core; an electromagnetic shielding layer surrounding the insulation layer and employing an electromagnetic shielding composite resin composition; and a coating layer covering the electromagnetic shielding layer and composed of an insulation material, wherein the electromagnetic shielding composite resin composition contains a thermoplastic resin, a metal-coated carbon fiber, carbon black, and a carbon nanofiber.
1 . A high-voltage shielded wire comprising:
a core composed of a conductive material;
an insulation layer enveloping the core;
an electromagnetic shielding layer surrounding the insulation layer and employing an electromagnetic shielding composite resin composition; and
a coating layer covering the electromagnetic shielding layer and composed of an insulation material,
wherein the electromagnetic shielding composite resin composition contains a thermoplastic resin, a metal-coated carbon fiber, carbon black, a carbon nanotube, and an additive, and
wherein the thermoplastic resin comprises a polyurethane,
wherein the additive contains an antioxidant, and
wherein the antioxidant contains any one or more of a phenol-based compound or a thioether-based compound,
wherein the carbon fiber has a diameter of 4 μm to 10 μm,
wherein the carbon nanotube has an aspect ratio of 100 to 1,000, and wherein the metal-coated carbon fiber is coated with a multi-layer metal comprising nickel and copper.
2 . The high-voltage shielded wire as claimed in claim 1 , wherein the electromagnetic shielding composite resin composition contains 5 to 50 parts by weight of metal-coated carbon fibers, 0.1 to 5 parts by weight of carbon black, and 0.1 to 5 parts by weight of carbon nanotubes, based on 100 parts by weight of the thermoplastic resin.
3 . The high-voltage shielded wire as claimed in claim 1 , wherein the metal coated on the metal-coated carbon fiber contains any one or two or more selected from the group consisting of palladium, nickel, copper, silver, aluminum, and magnesium.
4 . The high-voltage shielded wire as claimed in claim 1 , wherein the electromagnetic shielding composite resin composition further contains 0.1 to 5 parts by weight of the antioxidant.
5 . The high-voltage shielded wire as claimed in claim 4 , wherein the additive also contains any one or more of a lubricant, a compatibilizer, a colorant, a release agent, a flame retardant, or a plasticizer.
6 . The high-voltage shielded wire as claimed in claim 1 , wherein the electromagnetic shielding composite resin composition has an electromagnetic shielding efficiency of 30 dB or more, as measured by ASTM ES7 in a frequency band of 1 GHz.
7 . The high-voltage shielded wire as claimed in claim 1 , further comprising a metal tape between the electromagnetic shielding layer and the coating layer.
8 . The high-voltage shielded wire as claimed in claim 1 , wherein the high-voltage shielded wire has an electromagnetic shielding efficiency of 25 dB or more, as measured according to IEC 62153-4-6 based on a 3 MHz wire.
9 . A method for preparing the electromagnetic shielding composite resin composition of claim 1 , the method comprising:
a) preparing a matrix resin by kneading the thermoplastic polyurethane elastomer, the phenol-based compound antioxidant, and carbon black;
b) preparing a resin composite by adding and kneading metal-coated carbon fibers having a diameter of 4 μm to 10 μm to the matrix resin, wherein the metal-coated carbon fibers are coated with a multi-layer metal comprising nickel and copper; and
c) preparing the electromagnetic shielding composite resin composition by kneading the carbon nanotubes having an aspect ratio of 100 to 1,000 to the resin composite.