IP Library Granted Patent US 12700571
Granted Patent B2
US 12700571 · App. 18/628,266 · Granted Aug 4, 2026

Solid state variable capacitors for RF matches

Inventors: Yue Guo (Redwood City, CA); A N M Wasekul Azad (Santa Clara, CA); Yang Yang (San Diego, CA); Kartik Ramaswamy (San Jose, CA); Nicolas J. Bright (Arlington, WA)
Assignee: Applied Materials, Inc.
H01J37/32183H01J37/32128H01J37/32146H03H7/40
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Quick Facts
Patent No.
US 12700571
App. No.
18/628,266
Granted
Aug 4, 2026
Kind
B2
Abstract

Embodiments of the present disclosure provide a system for fast impedance tuning. The system includes a radio frequency (RF) generator to generate power, a plasma chamber to receive the power from the RF generator and a RF matching network inserted between the RF generator and the plasma chamber configured to match a plasma load impedance to a RF generator impedance using a solid state based variable capacitor. The RF matching network includes a bias circuit that applies a reverse bias to the solid state based variable capacitor to control a capacitance value of the solid state based variable capacitor. The plasma load impedance is matched with the RF generator impedance when pulsed voltage, multi-level pulsing, or RF match ignition tuning is applied.

Claims (28)

1 . A system comprising:

a radio frequency (RF) generator to generate power;

a plasma chamber to receive the power from the RF generator; and

a RF matching network disposed between the RF generator and the plasma chamber configured to match a plasma load impedance to a RF generator impedance using a solid state based variable capacitor comprising a diode array, wherein a capacitance of the solid state based variable capacitor is continuously varied by application of a reverse bias voltage.

2 . The system of claim 1 , wherein the solid state based variable capacitor includes a plurality of Schottky diodes.

3 . The system of claim 1 , wherein the solid state based variable capacitor includes a plurality of PIN diodes.

4 . The system of claim 1 , wherein a bias circuit is configured to apply the reverse bias voltage to the solid state based variable capacitor to control a capacitance value of the solid state based variable capacitor.

5 . The system of claim 1 , wherein the RF matching network includes a first sensor to detect RF voltages.

6 . The system of claim 5 , wherein the first sensor provides the RF voltages to a bias circuit.

7 . The system of claim 1 , wherein the RF matching network has a response time for matching the plasma load impedance to the RF generator impedance in a millisecond range.

8 . The system of claim 1 , wherein the RF matching network is configured to match the plasma load impedance to the RF generator impedance based on a pulsed voltage being applied.

9 . The system of claim 1 , wherein the RF matching network is configured to match the plasma load impedance to the RF generator impedance based on a multi-level pulsing being applied.

10 . The system of claim 1 , wherein the RF matching network is configured to match the plasma load impedance to the RF generator impedance based on RF match ignition tuning.

11 . A radio frequency (RF) matching network comprising:

a solid state based variable capacitor comprising a diode array, wherein a capacitance of the solid state based variable capacitor is continuously varied by application of a reverse bias voltage; and

a bias circuit configured to apply the reverse bias to the solid state based variable capacitor to control a capacitance value of the solid state based variable capacitor.

12 . The RF matching network of claim 11 , wherein the RF matching network is disposed between a RF generator and a plasma chamber.

13 . The RF matching network of claim 12 , wherein the RF matching network is configured to match a plasma load impedance to a RF generator impedance.

14 . The RF matching network of claim 13 , wherein the RF matching network is configured to match the plasma load impedance to the RF generator impedance based on a pulsed voltage being applied.

15 . The RF matching network of claim 13 , wherein the RF matching network is configured to match the plasma load impedance to the RF generator impedance based on a multi-level pulsing being applied.

16 . The RF matching network of claim 13 , wherein the RF matching network is configured to match the plasma load impedance to the RF generator impedance based on RF match ignition tuning.

17 . The RF matching network of claim 11 , wherein the RF matching network includes a first sensor to detect RF voltages.

18 . The RF matching network of claim 17 , wherein the first sensor provides the RF voltages to the bias circuit.

19 . A method comprising:

generating power using a radio frequency (RF) generator;

transmitting the power to a plasma chamber; and

inserting a RF matching network between the RF generator and the plasma chamber configured to match a plasma load impedance to a RF generator impedance using a solid state based variable capacitor comprising a diode array, wherein a capacitance of the solid state based variable capacitor is continuously varied by application of a reverse bias voltage.

20 . The method of claim 19 , wherein the RF matching network includes a bias circuit that applies the reverse bias to the solid state based variable capacitor to control a capacitance value of the solid state based variable capacitor.