IP Library Granted Patent US 12700582
Granted Patent B2
US 12700582 · App. 18/962,293 · Granted Aug 4, 2026

Lithium metal battery

Inventors: Emilie Bodoin (Charlestown, MA); M. Stanley Whittingham (Albany, NY); Krystal J. Lee (Albany, NY); Carrie Siu (Albany, NY); Fengxia Xin (Albany, NY)
Assignees: PURE LITHIUM CORPORATION; THE RESEARCH FOUNDATION FOR THE STATE UNIVERSITY OF NEW YORK
H01M4/134H01M4/0471H01M4/625H01M10/052H01M2004/027H01M2004/028
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Quick Facts
Patent No.
US 12700582
App. No.
18/962,293
Granted
Aug 4, 2026
Kind
B2
Abstract

In some aspects, the present disclosure provides a lithium metal battery having a negative electrode that comprises a substantially pure lithium metal and a positive electrode that comprises the epsilon polymorph of vanadyl phosphate (ε-VOPO 4 ). The lithium metal can have less than five ppm of non-metallic elements by mass. The ε-VOPO 4 can be made from solvothermally synthesized H 2 VOPO 4 , and be optimized to reversibly intercalate two Li-ions to reach full theoretical capacity with a coulombic efficiency of 98%. This material can adopt a stable 3D tunnel structure and can extract two Li-ions per vanadium ion, giving a theoretical capacity of 305 mAh/g, with an upper charge/discharge plateau at around 4.0 V, and one lower at around 2.5 V. The ε-VOPO 4 particles may be modified with niobium (Nb) to improve the cycling stability.

Claims (24)

1 . An energy storage device comprising:

a negative electrode comprising a layer of lithium metal with an impurity level of less than about 100 parts-per-million (ppm) by mass; and

a positive electrode comprising a plurality of ε-VOPO 4 primary particles modified with a niobium coating,

wherein the niobium coating is localized on a surface of the plurality of ε-VOPO 4 primary particles,

wherein the niobium coating has a thickness of about 1 nm to about 100 nm, wherein the plurality of ε-VOPO 4 primary particles is delithiated when the energy storage device is in a charged state,

wherein the plurality of ε-VOPO 4 primary particles modified with the niobium coating exhibits reduced interparticle cracking, and

wherein the positive electrode has a specific capacity of at least 260 mAh/g.

2 . The energy storage device of claim 1 , wherein the impurity level is based at least in part on an amount of one or more non-metallic elements.

3 . The energy storage device of claim 2 , wherein the one or more non-metallic elements comprise nitrogen or oxygen.

4 . The energy storage device of claim 1 , wherein the impurity level is based at least in part on an amount of one or more metallic elements.

5 . The energy storage device of claim 4 , wherein the one or more metallic elements comprise magnesium or aluminum.

6 . The energy storage device of claim 5 , wherein the layer of lithium metal comprises less than 0.1 weight % (wt %) or atomic % (at %) of one or more non-conductive impurities.

7 . The energy storage device of claim 6 , wherein the layer of lithium metal comprises less than one (1) non-lithium crystalline subsurface structure per mm 3 .

8 . The energy storage device of claim 1 , wherein the positive electrode is configured to maintain the specific capacity for at least 100 charge/discharge cycles between 1.6 and 4.5 Volts at a charge/discharge rate of at least C/10.

9 . The energy storage device of claim 1 , wherein the niobium coating is coated on the plurality of ε-VOPO 4 primary particles to reduce electrolyte penetration into the positive electrode.

10 . The energy storage device of claim 1 , wherein the niobium coating is coated on the plurality of ε-VOPO 4 primary particles to reduce side reactions between an electrolyte and the positive electrode.

11 . The energy storage device of claim 1 , wherein the niobium coating is coated on the plurality of ε-VOPO 4 primary particles to reduce interparticle stress in the positive electrode.

12 . The energy storage device of claim 1 , wherein a concentration of niobium in the positive electrode is at least 1.0 mol %.

13 . The energy storage device of claim 1 , wherein the specific capacity of the positive electrode is at least 275 mAh/g at a discharge rate of C/10.

14 . The energy storage device of claim 1 , wherein the plurality of ε-VOPO 4 primary particles modified with the niobium coating is sintered.

15 . The energy storage device of claim 1 , wherein the positive electrode comprises at least graphene or a carbon nanotube.

16 . The energy storage device of claim 15 , wherein the positive electrode comprises the graphene and a binder material on a current collector substrate.

17 . The energy storage device of claim 1 , wherein the positive electrode has a current-voltage profile which displays peaks representing a dual-lithium ion exchange per transition metal ion of at least about 90%.

18 . The energy storage device of claim 1 , wherein the energy storage device is configured to maintain at least 90% of the specific capacity when cycled at least 100 times from 1.6 V to 4.5 V at a rate of at least C/5.