IP Library Granted Patent US 12700595
Granted Patent B2
US 12700595 · App. 18/203,837 · Granted Aug 4, 2026

Lithium-air battery

Inventors: Karel Vanheusden (Woodside, CA); Ratnakumar Bugga (Arcadia, CA); Daniel Cook (Woodside, CA)
Assignee: Lyten, Inc.
H01M4/8626H01M4/134H01M4/366H01M4/382H01M4/628H01M4/9083H01M12/08H01M2004/027H01M2004/8689
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Quick Facts
Patent No.
US 12700595
App. No.
18/203,837
Granted
Aug 4, 2026
Kind
B2
Abstract

A battery may include an anode, a cathode positioned opposite to the anode, a separator positioned between the anode and the cathode, an electrolyte dispersed throughout the cathode and in contact with the anode, and a dual-pore system. The anode may be configured to release a plurality of lithium ions. The cathode may include a plurality of pathways defined by a plurality of porous non-hollow carbonaceous spherical particles and may include a plurality of carbonaceous structures each based on a coalescence of a group of the porous non-hollow carbonaceous spherical particles. The dual-pore system may be disposed in the cathode and defined in shape and orientation by the plurality of carbonaceous structures. In some aspects, the dual-pore system may be configured to receive gaseous oxygen from the ambient atmosphere.

Claims (28)

1 . A metal-air battery including:

a carbonaceous cathode including one or more cathode surfaces exposed to ambient air, wherein the one or more cathode surfaces includes a catalyst;

an anode disposed opposite to the cathode;

a first electrolyte disposed between the anode and the cathode;

an inorganic passivation layer formed as a film in contact with the anode; and

an outer layer disposed on the passivation layer, the outer layer including one or more of an ion conducting salt or a second electrolyte in solid form encapsulated in a polymer.

2 . The metal-air battery of claim 1 , wherein the anode includes one or more of alkali metals or alkaline-earth metals.

3 . The metal-air battery of claim 1 , wherein the anode includes one or more of zinc, sodium, magnesium, iron, calcium, or aluminum.

4 . The metal-air battery of claim 1 , wherein the anode includes one or more of lithium metal anode or a lithium-alloy anode.

5 . The metal-air battery of claim 4 , wherein the inorganic passivation layer includes one or more of lithium fluoride (LiF), lithium nitride (Li 3 N), or lithium oxide (Li 2 O).

6 . The metal-air battery of claim 4 , wherein the second electrolyte in solid form includes one or more of lithium lanthanum zirconium oxide, lithium aluminum titanium phosphate, lithium gallium phosphorous sulfide, or lithium phosphorous oxynitride.

7 . The metal-air battery of claim 4 , further including a separator disposed between the anode and the cathode.

8 . The metal-air battery of claim 7 , wherein the separator includes a ceramic containing material that is non-reactive with metallic lithium.

9 . The metal-air battery of claim 7 , wherein the separator includes polyethylene, polypropylene, polyvinylidene fluoride, or a combination thereof.

10 . The metal-air battery of claim 4 , wherein the first electrolyte includes one or more of ethers, glymes, or a combination thereof.

11 . The metal-air battery of claim 4 , wherein the first electrolyte includes lithium bis(trifluoromethylsulfonyl)imide (LiTFSI) in tri (ethylene glycol) dimethyl ether (triglyme).

12 . The metal-air battery of claim 4 , wherein the first electrolyte includes lithium bis(trifluoromethylsulfonyl)imide (LiTFSI) in di(ethylene glycol) dibutyl ether (butyl diglyme).

13 . The metal-air battery of claim 1 , wherein the catalyst includes one or more of manganese, nickel, cobalt, ruthenium, platinum, silver, gold, or mixtures thereof.

14 . The metal-air battery of claim 1 , wherein the catalyst includes compounds of one or more of manganese, nickel, cobalt, ruthenium, platinum, silver, or mixtures thereof.

15 . The metal-air battery of claim 1 , wherein the catalyst includes one or more of a noble-metals, transition metals, transition metal oxides, or perovskites.

16 . The metal-air battery of claim 1 , wherein the carbonaceous cathode includes a three-dimensional (3D) graphenated structure formed from a stack of graphene nanosheets.

17 . The metal-air battery of claim 16 , wherein each graphene nanosheet within the stack of graphene nanosheets has a principal dimension of less than 1 μm.

18 . The metal-air battery of claim 16 , wherein at least one graphene nanosheet within the stack of graphene nanosheets includes a plurality of mesopores.

19 . The metal-air battery of claim 1 , wherein the cathode has a surface area in an approximate range between 5 m 2 /g and 3,000 m 2 /g.

20 . The metal-air battery of claim 1 , wherein the cathode includes graphene doped with one or more of nitrogen or sulfur.

21 . The metal-air battery of claim 1 , wherein the first electrolyte includes one or more of an aprotic liquid electrolyte, a solid polymer electrolyte, or gel polymer electrolyte.

22 . The metal-air battery of claim 1 , wherein the first electrolyte includes a non-aqueous organic solvent.

23 . The metal-air battery of claim 1 , wherein the first electrolyte includes an organic solvent including an ether-based solvent.