IP Library Granted Patent US 12700606
Granted Patent B2
US 12700606 · App. 18/277,284 · Granted Aug 4, 2026

Metal-solid oxide composite, preparing method thereof, and solid oxide cell including the same

Inventors: Jaeseok Yi (Suwon-si, KR); Jungdeok Park (Suwon-si, KR); Hongryul Lee (Suwon-si, KR); Byungchul Jang (Suwon-si, KR)
Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.
H01M8/1253C25B9/23C25B13/07H01M8/1004H01M2008/1293H01M2300/0077
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Quick Facts
Patent No.
US 12700606
App. No.
18/277,284
Granted
Aug 4, 2026
Kind
B2
Abstract

A metal-solid oxide composite includes a plurality of nanowire portions including a solid oxide electrolyte material, a metal portion at one end of each of the plurality of nanowire portions and including a metal, and a center portion connected to the other ends of the nanowire portions.

Claims (52)

1 . A metal-solid oxide composite, comprising

a plurality of nanowire portions including a solid oxide electrolyte material,

a metal portion disposed on at least one of the plurality of nanowire portions and including a metal, and

a center portion connected to an opposite end of each of the plurality of nanowire portions.

2 . The metal-solid oxide composite of claim 1 , having a shape in which the plurality of nanowire portions radially extends from the center portion.

3 . The metal-solid oxide composite of claim 1 , wherein

the metal-solid oxide composite has an average size of 0.5 μm to 10 μm, and

the size of the metal-solid oxide composite is a longest straight line from one of the metal portions to the other of the metal portions.

4 . The metal-solid oxide composite of claim 1 , wherein

the plurality of nanowire portions has a nanowire shape having an average length of 0.2 μm to 3 μm and an average diameter of 10 nm to 500 nm.

5 . The metal-solid oxide composite of claim 1 , wherein

the metal portion has an average size of 10 nm to 500 nm, and

the average size of the metal portion is a length which is a perpendicular to a longitudinal direction of one of the plurality of nanowire portions attached to the metal portion.

6 . The metal-solid oxide composite of claim 1 , wherein

the solid oxide electrolyte material includes an yttria-stabilized zirconia (YSZ), a scandia-stabilized zirconia (ScSZ), a gadolinia-doped ceria (GDC), a samaria-doped ceria (SDC), a strontium- and magnesium-doped lanthanum gallate (LSGM), a samaria- and ceria-doped barium zirconate (BaZrO 3 ), a samaria- and ceria-doped barium cerate (BaCeO 3 ) a bismuth oxide (Bi 2 O 3 ), or a combination thereof.

7 . The metal-solid oxide composite of claim 1 , wherein

the metal portion includes nickel (Ni), cobalt (Co), ruthenium (Ru), palladium (Pd), platinum (Pt), gold (Au), copper (Cu), an oxide thereof, or a combination thereof.

8 . The metal-solid oxide composite of claim 1 , wherein

the metal-solid oxide composite includes 20 parts by weight to 80 parts by weight of the metal based on 100 parts by weight of the solid oxide electrolyte material.

9 . The metal-solid oxide composite of claim 1 , wherein

the metal-solid oxide composite further includes

an interface portion disposed between the nanowire portion and the metal portion and including a mixture of the solid oxide electrolyte material and the metal.

10 . A method for preparing the metal-solid oxide composite according to claim 1 , comprising

growing the plurality of the nanowire portions by using a vapor-liquid-solid (VLS) growth in which the metal is a catalyst, and a vapor phase precursor of the solid oxide electrolyte material is supplied.

11 . The method of claim 10 , wherein

the vapor-liquid-solid (VLS) growth includes

supplying a precursor of the solid oxide electrolyte material in a vapor phase to a space in a high-temperature and low-pressure state,

dissolving the precursor of the solid oxide electrolyte material in a metal in a liquid phase,

continuously supplying the precursor of the solid oxide electrolyte material to reach a supersaturated state, and

precipitating the supersaturated solid oxide electrolyte material into a solid phase to grow the plurality of the nanowire portions.

12 . The method of claim 11 , wherein

the high-temperature and low-pressure state are a temperature of 500° C. to 1200° C. and a pressure of 0.03 atm to 1 atm.

13 . The method of claim 10 , wherein

the precursor of the solid oxide electrolyte material includes cerium chloride, cerium carbonate, cerium oxide, cerium nitride, gadolinium nitride, gadolinium chloride, gadolinium carbonate, gadolinium oxide, zirconium chloride, zirconium nitride, zirconium oxide, zirconium carbonate, yttrium chloride, yttrium nitride, yttrium oxide, yttrium carbonate, or a combination thereof.

14 . The method of claim 10 , wherein

the metal includes nickel (Ni), cobalt (Co), ruthenium (Ru), palladium (Pd), platinum (Pt), gold (Au), copper (Cu), or a combination thereof.

15 . A solid oxide cell, comprising

a solid oxide electrolyte, and

a fuel electrode on one side of the solid oxide electrolyte and an air electrode on an opposite side of the solid oxide electrolyte,

wherein the fuel electrode includes a metal-solid oxide composite including a plurality of nanowire portions including a solid oxide electrolyte material,

a metal portion at one end of each of the plurality of nanowire portions and including a metal, and

a center portion connected to the other ends of the nanowire portions.

16 . The solid oxide cell of claim 15 , wherein

the fuel electrode further includes fuel electrode material particles including nickel (Ni), cobalt (Co), ruthenium (Ru), palladium (Pd), platinum (Pt), an oxide thereof, or a combination thereof.

17 . The solid oxide cell of claim 15 , wherein

the fuel electrode further includes solid oxide electrolyte particles including an yttria-stabilized zirconia (YSZ), a scandia-stabilized zirconia (ScSZ), a gadolinia-doped ceria (GDC), a samaria-doped ceria (SDC), a strontium- and magnesium-doped lanthanum gallate (LSGM), a samaria- and ceria-doped barium zirconate (BaZrO 3 ), a samaria- and ceria-doped barium cerate (BaCeO 3 ), a bismuth oxide (Bi 2 O), or a combination thereof.

18 . The solid oxide cell of claim 15 , wherein

the air electrode includes an air electrode material including a lanthanum-strontium manganese oxide (LSM), a lanthanum-strontium iron oxide (LSF), a lanthanum-strontium cobalt oxide (LSC), a lanthanum-strontium cobalt iron oxide (LSCF), a samarium-strontium cobalt oxide (SSC), a barium-strontium cobalt iron oxide (BSCF), a bismuth-ruthenium oxide, or a combination thereof.

19 . The solid oxide cell of claim 15 , wherein

the solid oxide electrolyte includes an yttria-stabilized zirconia (YSZ), a scandia-stabilized zirconia (ScSZ), a gadolinia-doped ceria (GDC), a samaria-doped ceria (SDC), a strontium- and magnesium-doped lanthanum gallate (LSGM), a samaria- and ceria-doped barium zirconate (BaZrO 3 ), a samaria- and ceria-doped barium cerate (BaCeO 3 ), a bismuth oxide (Bi 2 O 3 ), or a combination thereof.

20 . The solid oxide cell of claim 15 , wherein

the solid oxide cell is a solid oxide fuel cell (SOFC), a solid oxide electrolyzer cell (SOEC), or both.